Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
National Exams — May 2013 — 04-Chem-A5 Chemical Plant Design and Economics. Three-hour, open-book exam; any non-communicating calculator permitted. The paper poses seven equally weighted essay questions and the candidate answers any five; only five are marked. All seven are answered below for completeness. These are conceptual design-and-economics questions — the solutions are written as organised prose (clarity and organisation are explicitly marked). The one numerical illustration (a Canadian Capital Cost Allowance schedule in Q2) is worked from stated assumptions.
Reference texts: M.S. Peters, K.D. Timmerhaus & R.E. West, Plant Design and Economics for Chemical Engineers (5th ed., McGraw-Hill) — the exam's named primary text (cost estimation, profitability, depreciation, optimisation); R. Turton et al., Analysis, Synthesis, and Design of Chemical Processes (4th ed., Prentice Hall) — process synthesis, safety, and economics; W.D. Seider et al., Product and Process Design Principles (3rd ed., Wiley) — separation-train synthesis and heuristics; supporting Canadian tax practice from the Canada Revenue Agency Capital Cost Allowance classes and the half-year rule.