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21-Mat-A5 Phase Transformations and Thermal Treatment: December 2019

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

  1. Question 1 Slip Systems, Stereographic Texture Representation and Twinning
  2. Question 2 Creep and Fatigue Below Yield; Strain-Rate Sensitivity
  3. Question 3 Definitions of Toughness; Fatigue Life of a Cracked Plate
  4. Question 4 General Yield vs. Fast Fracture; Cold Brittleness; HCP Ductility
  5. Question 5 Plastic Instability and Stretch-Forming a Magnesium Sheet
  6. Question 6 Titanium-Alloy Safe-Life Fatigue Assessment; Striations versus Beach Marks
  7. Question 7 Dislocations — Obstacle Bypass, Schmid Factor and Strain Rate
  8. Question 8 Fracture-Surface Investigation, Creep Rupture and Fatigue Intrusions/Extrusions

Start with Question 1 →

Paper format. National Exams, December 2019 — 10-Met-A5, Mechanical Behaviour and Fracture of Materials. Three hours, closed book, Casio/Sharp approved calculator permitted. Eight questions of 20 marks each; the rubric states that five questions constitute a complete paper and that only the first five appearing in the answer book are marked. All eight are answered here, because this set is a study resource rather than an exam script. Several sub-parts explicitly call for an essay-format answer, and the rubric rewards clarity and organisation, so those answers are written as structured prose rather than as note form.

Note on the exam title

Nothing on the paper is a phase-transformation or heat-treatment question in the TTT/CCT, hardenability or tempering sense; the syllabus actually examined is crystallography of slip and twinning, dislocation theory, creep, fatigue, toughness and fracture mechanics, and safe-life fatigue design.

Note on Question 4(a)

Q4(a) states explicitly that the plate is semi-infinite and gives a service tensile stress (450 MPa), so it is solved using the free-surface geometry correction that detail calls for, alongside a cross-check against the simpler through-crack assumption.

Reference texts. The answers below are keyed to the works normally recommended for this syllabus code: