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25-Nav-A6 Advanced Strength of Materials (25-Mec-A6): May 2016

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

  1. Question 1 Cutting Fluids and Machining Chatter
  2. Question 2 Casting Defects — Solid-Solution Alloys and Hot Tearing
  3. Question 3 Sheet-Metal Forming — Forming Limit Diagram and Bendability
  4. Question 4 Thermal Stress in a Restrained Tube-and-Rod Assembly
  5. Question 5 Continuous Shaft on Three Bearings — Reactions and Bending Moment Diagram
  6. Question 6 Bolt-Cutter Linkage — Pin Forces and Member Stresses

Start with Question 1 →

Reference texts: Kalpakjian & Schmid, Manufacturing Engineering and Technology, 8th ed.; Groover, Fundamentals of Modern Manufacturing, 7th ed.; Hibbeler, Mechanics of Materials, 10th ed.; Hibbeler, Engineering Mechanics: Statics, 14th ed.; Shigley's Mechanical Engineering Design, 11th ed.

Check: the exam is headed "98-Mar-A6, Design and Manufacture of Machine Elements" and Part A (Q1–Q3) is entirely machining/casting/forming content with zero naval-architecture material. Solved here as the paper actually printed; reference texts above are chosen for the real content. Part B (Q4–Q6) is genuine strength-of-materials/machine-design content.
Check: Q5 states the shaft modulus as "E = 30 ksi," which is off by three orders of magnitude for steel (actual E ≈ 29,000–30,000 ksi = 30×106 psi); the shaft's computed self-weight, w = γA = 0.283 × (π/4)(32) = 2.00 lb/in, comes out to a clean round number confirming the 3-in-diameter reading, and the printed "30 ksi" is treated as a dropped exponent (E = 30×106 psi used throughout).