04-BS-11 · December 2019
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
National Exam 04-BS-11, Properties of Materials — December 2019. 3 hours, closed-book examination (approved Casio or Sharp calculator only). Notes on the paper state that any five questions constitute a complete paper and only the first five questions appearing in the answer book are marked, with all questions of equal value. All seven questions are solved below for completeness.
Reference texts: Callister & Rethwisch, Materials Science and Engineering: An Introduction, 9th ed. (crystal structure, X-ray diffraction and density; mechanical properties/tensile testing; ceramics and ceramic processing; atomic bonding; phase transformations, TTT diagrams and heat treatment; fracture mechanics; polymer molecular weight; viscoelasticity/stress relaxation; corrosion).
Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.
Given. Cylindrical tensile specimen: $L_0=2.00$ in, $d_0=0.505$ in, $d_f=0.423$ in (measured after failure). Four load/gauge-length pairs as tabulated, the first row labelled fully elastic, the next two labelled fully plastic, and the last row (maximum load reached, $8500$ lb) the point at which the specimen necked and separated at $7800$ lb.
Find. Yield strength, tensile strength (UTS), modulus of elasticity $E$, $\%RA$, $\%EL$.
Convert every load to engineering stress using the constant original area $A_0$, and every gauge length to engineering strain using $L_0$. $E$ follows from the one row explicitly marked "all elastic deformation" (a straight line through the origin). Because only four sparse data points are given (not a continuous curve), a graphical 0.2%-offset construction is not possible; the first row marked "all plastic deformation" is taken as the practical onset of yielding and used as the (approximate) yield strength — flagged below. UTS uses the maximum load; $\%EL$ and $\%RA$ use the standard post-fracture gauge length/diameter.
| Quantity | Result |
|---|---|
| Modulus of elasticity, $E$ | ≈ 20.0 × 10&sup6; psi (138 GPa) |
| Yield strength, $\sigma_y$ (approx.) | ≈ 30.0 ksi (207 MPa) |
| Tensile strength, $\sigma_{UTS}$ | 42.4 ksi (293 MPa) |
| Percent elongation, %EL | 22.5% |
| Percent reduction of area, %RA | 29.8% |
A true 0.2%-offset yield strength requires the continuous stress–strain curve through the elastic-to-plastic transition; only one elastic point and one "all plastic" point are given here. The first plastic-deformation row (6000 lb) is therefore used as an engineering approximation of the yield point, consistent with the sparse table provided. The modulus value obtained ($\approx20\times10^6$ psi $\approx138$ GPa) lies between the common non-ferrous alloys ($\approx70$–$120$ GPa) and steel ($\approx200$ GPa); no material is named in the question, so the specimen is treated generically and no alloy identification is asserted.