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04-BS-6 · December 2017

Question 1 of 8: Composite Brass/Steel Column with a Gap

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

04-BS-6: Mechanics of Materials — National Exams, December 2017. Closed-book, 3 hours; any FIVE of the eight questions constitute a complete paper (all eight are answered below as a complete study resource). Aid sheet permitted; geometric properties of W-shape sections were supplied as an appendix (not required for any of the eight questions solved here).

Reference texts: Hibbeler, Mechanics of Materials, 10th ed. (axial loading, shear/moment diagrams, beam deflection by integration, stress transformation & Mohr's circle, combined loadings, torsion, column buckling, unsymmetric-section flexure).

Question 1: Composite Brass/Steel Column with a Gap (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given.

QuantityBrass post (inner)Steel tube (outer)
Outer diameter60 mm80 mm (inner dia. = 60 mm)
Yield strength70 MPa205 MPa
Elastic modulus100 GPa195 GPa

Overall height $L = 0.25\text{ m} = 250\text{ mm}$; initial gap between the steel tube and rigid cap A, $\delta_{gap} = 1\text{ mm}$ (the brass post already touches the cap).

Find. The greatest load $P$ that can be applied to cap A without yielding either material.

Rigid cap A1 mm gapBrass postC83400Steel tube304 SSP60 mm OD (brass)80 mm OD (steel)L = 0.25 m
Composite brass-post / steel-tube column with the 1 mm initial gap between the tube and the rigid cap.

Approach. Because the tube is separated from the cap by a gap, the brass post alone carries the entire load until either (a) the post compresses enough to close the 1 mm gap, engaging the tube, or (b) the post yields first — whichever happens at the smaller load; compare the two.

  1. Section properties. Brass post area (solid circle, $d=60$ mm): $$A_{br}=\frac{\pi}{4}(60)^2 = 2827.4\text{ mm}^2$$ Steel tube area (annulus, 60–80 mm): $$A_{st}=\frac{\pi}{4}\left(80^2-60^2\right)=2199.1\text{ mm}^2$$
  2. Displacement needed to close the 1 mm gap, if the brass post alone carried the load. The post shortens by $\delta = PL/(A_{br}E_{br})$; equivalently, the compressive strain needed for a 1 mm shortening over 250 mm is $$\varepsilon_{gap}=\frac{\delta_{gap}}{L}=\frac{1}{250}=0.0040$$
  3. Strain at which the brass post itself yields. $$\varepsilon_{y,br}=\frac{\sigma_{y,br}}{E_{br}}=\frac{70}{100{,}000}=0.00070$$ Converting to a displacement: $\delta_{y,br}=\varepsilon_{y,br}\,L = 0.00070(250)=0.175\text{ mm}$. Since $0.175\text{ mm} \ll 1\text{ mm}$, the brass post reaches its yield stress while the gap is still $1-0.175=0.825$ mm open — the steel tube never engages; it carries no load at the critical state.
  4. Governing load. With the tube inactive, the post alone must not exceed its yield stress: $$\boxed{P_{max}=\sigma_{y,br}A_{br}=70(2827.4)=197{,}920\text{ N}\approx 197.9\text{ kN}}$$
Check: assumes the rigid cap stays perfectly horizontal (no tipping) and that the 1 mm gap is measured with the post already snug against the cap, per the figure.
QuantityValue
Displacement to close the gap (brass alone)1.000 mm
Displacement at which brass yields0.175 mm
Steel tube engaged?No — brass yields first
Greatest allowable load, Pmax197.9 kN
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