23-Chem-A4 Chemical Reactor Engineering · December 2014
Question 5 of 5: CSTR Kinetic Determination for a Mole-Changing Gas Reaction
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams / EGBC — December 2014 — 04-Chem-A4 Chemical Reactor Engineering. Three-hour open-book exam; the designated Fogler textbook (any edition), unit-conversion / mathematical tables and a non-communicating programmable calculator are permitted. Five questions are printed and any four constitute a complete paper (each worth 20 marks); all five are solved below for completeness. No credit is given for re-deriving standard rate expressions, so the batch / PFR / CSTR design equations are quoted and applied. These are Levenspiel-style graphical / analytical reactor problems (enzyme kinetics, rate-data analysis, autocatalytic staging, parallel-reaction selectivity, and CSTR kinetic determination).
Reference texts: O. Levenspiel, Chemical Reaction Engineering (3rd ed., Wiley) — batch/MFR/PFR design equations, the graphical “$1/(-r_A)$ vs $C_A$” area method, autocatalytic optimum staging, product distribution for parallel reactions, and constant-volume CSTR kinetic analysis; H. S. Fogler, Elements of Chemical Reaction Engineering (4th/5th ed., Prentice Hall) — the designated open-book text: stoichiometric tables with the expansion factor $\varepsilon$, gas-phase reactions with change in moles, and reactor sizing; supporting property data from Perry’s Chemical Engineers’ Handbook (9th ed.).
Question 5: CSTR Kinetic Determination for a Mole-Changing Gas Reaction (20 marks)
Given. Isothermal 1-L CSTR, pure gaseous A feed $C_{A0}=120$ mmol/L, reaction A → 3R (moles triple). Pure A feed so $y_{A0}=1$ and the expansion factor is $\varepsilon_A=y_{A0}\delta=1\cdot(3-1)/1=2$. Four steady-state $(v_0,C_A)$ points.
$v_0$ (L/min)
0.06
0.48
1.5
8.1
$C_A$ (mmol/L)
30
60
80
105
Find. The order $n$ and rate constant $k$ in $-r_A=kC_A^{n}$.
Figure 5 — Rate (back-calculated from each CSTR run with the expansion-corrected conversion) versus exit $C_A$ on log-log axes. The slope is $2.00\approx2$, so the reaction is second order with $k=0.0040$ L mmol⁻¹ min⁻¹.
Approach. For each run convert the measured exit $C_A$ to conversion via the gas-expansion relation, back-calculate $-r_A$ from the CSTR mole balance, then fit $-r_A=kC_A^{n}$ on log-log axes.
Conversion with expansion. For a mole-changing gas, $C_A=C_{A0}\dfrac{1-X}{1+\varepsilon_AX}$, which inverts to $X=\dfrac{C_{A0}-C_A}{C_{A0}+\varepsilon_AC_A}$. With $\varepsilon_A=2$, e.g. at $C_A=30$: $X=\dfrac{120-30}{120+2(30)}=\dfrac{90}{180}=0.500$.
Rate from the CSTR balance. $-r_A=\dfrac{F_{A0}X}{V}=\dfrac{C_{A0}v_0X}{V}$ ($V=1$ L). At $C_A=30$: $-r_A=\dfrac{120(0.06)(0.500)}{1}=3.6$ mmol/L·min. Repeating for all four gives $-r_A=\{3.6,\,14.4,\,25.7,\,44.2\}$ mmol/L·min at $C_A=\{30,60,80,105\}$.
Order from a log-log fit. Plotting $\ln(-r_A)$ against $\ln C_A$ (Figure 5) is straight with slope$$n=2.00\approx2,$$so the decomposition is second order in A.
Rate constant. With $n=2$, $k=-r_A/C_A^{2}$ is constant across the runs ($3.6/30^2=0.0040$, …, $44.2/105^2=0.0040$), giving$$\boxed{-r_A=0.0040\,C_A^{2}\ \text{mmol/L}\cdot\text{min}}\quad(k=0.0040\ \text{L}\,\text{mmol}^{-1}\text{min}^{-1}).$$