23-Chem-A4 Chemical Reactor Engineering · December 2018
Question 5 of 5: Residence-Time Distribution from Pulse-Tracer Data
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format. Chemical Engineering — 23-Chem-A4 Chemical Reactor Engineering, December 2018. Open-book, 3 hours. Five questions; answering any four constitutes a complete paper (each worth 25 marks). All five are solved below.
Reference texts. O. Levenspiel, Chemical Reaction Engineering, 3rd ed. (Wiley, 1999); D. Kunii & O. Levenspiel, Fluidization Engineering, 2nd ed. (Butterworth-Heinemann, 1991); H. S. Fogler, Elements of Chemical Reaction Engineering, 5th ed. (Pearson, 2016); Perry's Chemical Engineers' Handbook, 9th ed.
Question 5: Residence-Time Distribution from Pulse-Tracer Data (25 marks: a 10, b 15)
Given. Impulse (pulse) tracer response $C(t)$ at the reactor exit. The RTD is $E(t) = C(t)/\int_0^\infty C\,dt$; the mean residence time and variance follow from the first and second moments of $E(t)$.
Find. (a) mean residence time $\bar t$; (b) the RTD curve compared with an ideal CSTR.
Figure 5. Measured RTD $E(t)$ (red) versus the ideal mixed-flow response $E(t)=\frac{1}{\bar t}e^{-t/\bar t}$ (blue dashed). The two nearly coincide, and the tanks-in-series index $N = \bar t^2/\sigma^2 \approx 1.2$ confirms the vessel behaves like a single well-mixed tank.
Approach. Compute the tracer-curve area (normalisation), then the first moment for $\bar t$ and the second central moment for the variance; convert the variance to a tanks-in-series index and overlay the ideal exponential RTD.
(a) Normalising area. By the trapezoidal rule over the eight points, $\int_0^{30} C\,dt = 1.034\ \text{g}\cdot\text{min/cm}^3$. This is the pulse area used to normalise $E(t)$.
(a) Mean residence time (first moment). $$\bar t = \frac{\int_0^\infty t\,C\,dt}{\int_0^\infty C\,dt} = \frac{4.85}{1.034} = \boxed{4.69\ \text{min}.}$$
(b) Variance (second central moment). $\sigma^2 = \dfrac{\int t^2 C\,dt}{\int C\,dt} - \bar t^2 = 40.75 - 22.02 = 18.7\ \text{min}^2$, so the spread is broad relative to $\bar t$.
(b) Tanks-in-series comparison. The dimensionless variance gives $$N = \frac{\bar t^{\,2}}{\sigma^2} = \frac{4.69^{2}}{18.7} = 1.18 \approx 1\ \text{tank}.$$ An $N$ of about one is the signature of a single ideal CSTR.
(b) Overlay the ideal MFR curve. For an ideal mixed-flow reactor $E(t) = \frac{1}{\bar t}e^{-t/\bar t}$, which starts at $E(0) = 1/\bar t = 0.213$ min$^{-1}$. The measured curve starts at $E(0) = C(0)/\text{area} = 0.242$ min$^{-1}$ — within 14% — and decays with a similar tail (Figure 5). The slight early excess and finite rise indicate a small amount of short-circuiting/stagnancy, but overall the reactor is very close to perfectly mixed.