23-Chem-A5 Chemical Plant Design and Economics · December 2013
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
National Exams — December 2013 — 04-Chem-A5 Chemical Plant Design and Economics. Three-hour, open-book exam; any non-communicating calculator permitted. Six equally weighted questions are posed and the candidate answers any five; only the first five are marked. All six are answered below for completeness. Questions 1, 3 and 6 are conceptual design / management questions answered as organised prose; questions 2, 4 and 5 contain the numerical work (production capacity and pricing, simple- and compound-interest loan accounting, and sinking-fund depreciation) and every boxed figure.
Reference texts: M.S. Peters, K.D. Timmerhaus & R.E. West, Plant Design and Economics for Chemical Engineers (5th ed., McGraw-Hill) — the exam's named primary text (cost estimation, interest and investment, depreciation, profitability, process synthesis, and plant safety); R. Turton et al., Analysis, Synthesis, and Design of Chemical Processes (4th ed., Prentice Hall) — flowsheet synthesis, separation selection, and safety; W.D. Seider et al., Product and Process Design Principles (3rd ed., Wiley) — separation-train synthesis; supporting Canadian tax practice from the Canada Revenue Agency Capital Cost Allowance classes and the half-year rule.
Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.
The nominal annual interest rate is the stated or "quoted" yearly rate, obtained by simply multiplying the rate per compounding period by the number of periods in a year — it ignores the interest-on-interest that occurs when compounding happens more than once a year. The effective annual interest rate is the rate that actually applies over a year once that intra-year compounding is accounted for; it is the true annual growth of the debt. They are related by $i_\text{eff}=\left(1+\dfrac{i_\text{nom}}{m}\right)^{m}-1$, where $m$ is the number of compounding periods per year. The two are equal only when compounding is annual ($m=1$); for any $m>1$ the effective rate exceeds the nominal rate. In part (iii) the 5.2% is already stated as an effective annual rate, so it is applied directly once per year.
Given. Principal $P=\$18{,}000$; first term at simple interest $i_s=3.9\%$ for $n_1=3$ yr; nothing repaid; then extended $n_2=3$ yr at effective compound $i_c=5.2\%$/yr.
Find. (ii) the amount owed after the first 3 years, and (iii) the total owed at the end of the full 6-year period.
Approach. Apply the simple-interest law over the first term, then compound that amount forward over the three-year extension at the effective annual rate.
| Quantity | Value |
|---|---|
| Accrued simple interest (yr 1–3) | $2,106 |
| Amount owed after first 3 years | $20,106.00 |
| Compound growth factor $(1.052)^3$ | 1.164253 |
| Total owed at end of 6 years | $23,408.46 |