23-Chem-A5 Chemical Plant Design and Economics · December 2017
Question 5 of 6: Sections of a Material Safety Data Sheet (MSDS / SDS)
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams — December 2017 — 16-Chem-A5 Chemical Plant Design and Economics. Three-hour, closed-book exam; one two-sided aid sheet and an approved calculator permitted. Six questions are offered; five (5) of equal value (20 marks each) constitute a complete paper and only the first five in the answer book are marked. All six questions are solved below for completeness. The paper is one economics calculation (Q2) plus a process-synthesis design (Q1) and four qualitative process-design / safety questions (Q3–Q6). Property data not printed on the paper (straight-line depreciation convention, WHMIS/GHS section list) are stated explicitly where used.
Reference texts: Turton, Bailie, Whiting, Shaeiwitz & Bhattacharyya, Analysis, Synthesis, and Design of Chemical Processes (4th ed., Prentice Hall) — process synthesis, profitability analysis and waste treatment; Peters, Timmerhaus & West, Plant Design and Economics for Chemical Engineers (5th ed., McGraw-Hill) — capital/operating cost and return-on-investment analysis; Towler & Sinnott, Chemical Engineering Design (2nd ed., Butterworth-Heinemann) — reactor-design procedure and waste management; Crowl & Louvar, Chemical Process Safety (4th ed., Prentice Hall) — inherently safer design and SDS content.
Question 5: Sections of a Material Safety Data Sheet (MSDS / SDS) (20 marks)
Under the globally harmonised system (GHS) — adopted in Canada through WHMIS 2015, which replaced the older MSDS with the harmonised Safety Data Sheet (SDS) — a data sheet has a standard 16-section format in a fixed order. Sections 1–11 and 16 are mandatory; 12–15 are included for consistency with GHS. The sections are:
Identification — product identifier, recommended use and restrictions, and supplier name, address and emergency phone number.
Hazard(s) identification — GHS classification, signal word, hazard and precautionary statements, and pictograms.
Composition / information on ingredients — chemical identity, CAS numbers and concentrations of hazardous ingredients.
First-aid measures — response by route of exposure (inhalation, skin, eye, ingestion) and symptoms/effects.
Fire-fighting measures — suitable extinguishing media, specific hazards from combustion, and protective equipment for fire-fighters.
Accidental release measures — personal precautions, protective equipment, and methods for containment and clean-up of spills.
Handling and storage — safe-handling precautions and conditions for safe storage, including incompatibilities.
Exposure controls / personal protection — occupational exposure limits, engineering controls and personal protective equipment.
Physical and chemical properties — appearance, odour, pH, melting/boiling points, flash point, vapour pressure, solubility, etc.
Stability and reactivity — chemical stability, conditions and materials to avoid, and hazardous decomposition products.
Toxicological information — routes of exposure, symptoms, acute and chronic health effects, and toxicity data (e.g. LD₅₀/LC₅₀).
Ecological information — aquatic and terrestrial toxicity, persistence, bioaccumulation and mobility.
Disposal considerations — safe disposal, treatment and container-handling guidance.
Transport information — UN number, proper shipping name, transport hazard class and packing group (TDG/DOT/IMDG).
Regulatory information — safety, health and environmental regulations specific to the product.
Other information — date of preparation or last revision, and any additional information such as the legend for abbreviations used.
(The pre-GHS MSDS carried broadly the same content in roughly nine less-standardised headings; the value of the GHS/WHMIS 2015 format is that the order and content are now identical worldwide, so responders always find, say, first aid in Section 4.)