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23-Chem-A5 Chemical Plant Design and Economics · December 2017

Question 5 of 6: Sections of a Material Safety Data Sheet (MSDS / SDS)

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

National Exams — December 2017 — 16-Chem-A5 Chemical Plant Design and Economics. Three-hour, closed-book exam; one two-sided aid sheet and an approved calculator permitted. Six questions are offered; five (5) of equal value (20 marks each) constitute a complete paper and only the first five in the answer book are marked. All six questions are solved below for completeness. The paper is one economics calculation (Q2) plus a process-synthesis design (Q1) and four qualitative process-design / safety questions (Q3–Q6). Property data not printed on the paper (straight-line depreciation convention, WHMIS/GHS section list) are stated explicitly where used.

Reference texts: Turton, Bailie, Whiting, Shaeiwitz & Bhattacharyya, Analysis, Synthesis, and Design of Chemical Processes (4th ed., Prentice Hall) — process synthesis, profitability analysis and waste treatment; Peters, Timmerhaus & West, Plant Design and Economics for Chemical Engineers (5th ed., McGraw-Hill) — capital/operating cost and return-on-investment analysis; Towler & Sinnott, Chemical Engineering Design (2nd ed., Butterworth-Heinemann) — reactor-design procedure and waste management; Crowl & Louvar, Chemical Process Safety (4th ed., Prentice Hall) — inherently safer design and SDS content.

Question 5: Sections of a Material Safety Data Sheet (MSDS / SDS) (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Under the globally harmonised system (GHS) — adopted in Canada through WHMIS 2015, which replaced the older MSDS with the harmonised Safety Data Sheet (SDS) — a data sheet has a standard 16-section format in a fixed order. Sections 1–11 and 16 are mandatory; 12–15 are included for consistency with GHS. The sections are:

  1. Identification — product identifier, recommended use and restrictions, and supplier name, address and emergency phone number.
  2. Hazard(s) identification — GHS classification, signal word, hazard and precautionary statements, and pictograms.
  3. Composition / information on ingredients — chemical identity, CAS numbers and concentrations of hazardous ingredients.
  4. First-aid measures — response by route of exposure (inhalation, skin, eye, ingestion) and symptoms/effects.
  5. Fire-fighting measures — suitable extinguishing media, specific hazards from combustion, and protective equipment for fire-fighters.
  6. Accidental release measures — personal precautions, protective equipment, and methods for containment and clean-up of spills.
  7. Handling and storage — safe-handling precautions and conditions for safe storage, including incompatibilities.
  8. Exposure controls / personal protection — occupational exposure limits, engineering controls and personal protective equipment.
  9. Physical and chemical properties — appearance, odour, pH, melting/boiling points, flash point, vapour pressure, solubility, etc.
  10. Stability and reactivity — chemical stability, conditions and materials to avoid, and hazardous decomposition products.
  11. Toxicological information — routes of exposure, symptoms, acute and chronic health effects, and toxicity data (e.g. LD₅₀/LC₅₀).
  12. Ecological information — aquatic and terrestrial toxicity, persistence, bioaccumulation and mobility.
  13. Disposal considerations — safe disposal, treatment and container-handling guidance.
  14. Transport information — UN number, proper shipping name, transport hazard class and packing group (TDG/DOT/IMDG).
  15. Regulatory information — safety, health and environmental regulations specific to the product.
  16. Other information — date of preparation or last revision, and any additional information such as the legend for abbreviations used.

(The pre-GHS MSDS carried broadly the same content in roughly nine less-standardised headings; the value of the GHS/WHMIS 2015 format is that the order and content are now identical worldwide, so responders always find, say, first aid in Section 4.)