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23-Chem-A6 Process Dynamics and Control · December 2017

Question 6 of 8: PI Control of a First-Order Process — Stability and Step Response

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Reference texts: D. E. Seborg, T. F. Edgar, D. A. Mellichamp & F. J. Doyle III, Process Dynamics and Control (4th ed., Wiley) — Laplace-domain modelling, linearisation, transfer functions, feedback stability, frequency response and IMC design; G. Stephanopoulos, Chemical Process Control: An Introduction to Theory and Practice (Prentice Hall) — Routh test, Nyquist criterion and dead-time systems; D. R. Coughanowr & S. E. LeBlanc, Process Systems Analysis and Control (3rd ed., McGraw-Hill) — first-order thermal/level dynamics, step/ramp/pulse response and block-diagram algebra. Standard control conventions (deviation variables; unity valve/sensor gains unless stated) are used throughout. This December 2017 sitting is an open-book paper of eight problems of which any five constitute a complete exam; all eight are solved here.

Problem 6: PI Control of a First-Order Process — Stability and Step Response (20%)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given. $G_p=\dfrac{1}{s+5}$; PI controller $G_c=K_c\!\left(1+\dfrac1s\right)=K_c\dfrac{s+1}{s}$ (integral time $\tau_I=1$); unity valve/sensor.

Find. (a) stabilising range of $K_c$; (b) $c(t)$ for a unit set-point step with $K_c=1$.

Approach. Form the loop transfer function, write the characteristic polynomial, apply the second-order Routh conditions for the range, then for $K_c=1$ factor the closed loop and invert the step by partial fractions.

  1. Loop and characteristic equation. $L=G_cG_p=\dfrac{K_c(s+1)}{s(s+5)}$. The closed-loop characteristic equation $1+L=0$ gives $$s(s+5)+K_c(s+1)=s^2+(5+K_c)s+K_c=0.$$
  2. (a) Stability range. For a monic quadratic $s^2+a_1s+a_0$, both roots lie in the LHP iff $a_1>0$ and $a_0>0$: here $5+K_c>0$ and $K_c>0$. Hence $$\boxed{K_c>0}$$ (any positive gain is stable; the process pole at $-5$ gives generous margin).
  3. (b) Closed loop at $K_c=1$. Characteristic equation $s^2+6s+1=0$, roots $s=-3\pm2\sqrt2=-0.1716,\,-5.828$ (both real, overdamped). The servo transfer function is $$\frac{C}{R}=\frac{L}{1+L}=\frac{K_c(s+1)}{s^2+(5+K_c)s+K_c}=\frac{s+1}{s^2+6s+1}.$$
  4. Step-forced output. For $R=1/s$, $C(s)=\dfrac{s+1}{s\,(s+0.1716)(s+5.828)}=\dfrac{A}{s}+\dfrac{B}{s+0.1716}+\dfrac{C}{s+5.828}$. Cover-up residues: $A=\dfrac{1}{(0.1716)(5.828)}=1.000$; $B=\dfrac{-0.1716+1}{(-0.1716)(-0.1716+5.828)}=-0.854$; $C=\dfrac{-5.828+1}{(-5.828)(-5.828+0.1716)}=-0.146$. (Check $A+B+C=0\Rightarrow c(0)=0$.)
  5. Response. Inverting, $$\boxed{c(t)=1-0.854\,e^{-0.1716t}-0.146\,e^{-5.828t}}.$$ The output starts at $0$, rises without overshoot, and reaches the set point with zero offset — the integral action guarantees $c(\infty)=1$. The slow mode ($e^{-0.1716t}$, time constant $\approx5.8\ \mathrm s$) dominates the approach; the fast mode disappears within $\sim1\ \mathrm s$.
05101520253000.250.500.751time t (s)c(t)P6(b): closed-loop set-point step response (Kc=1) — no offset
Problem 6(b): closed-loop set-point step response for $K_c=1$. Overdamped rise (poles $-0.17,-5.83$) to the set point with no offset from the PI integral action.
QuantityValue
Characteristic equation$s^2+(5+K_c)s+K_c=0$
(a) Stability range$K_c>0$
Closed-loop poles ($K_c=1$)$-0.1716,\ -5.828$
(b) Step response$c(t)=1-0.854e^{-0.1716t}-0.146e^{-5.828t}$
Offset$0$ (integral action)