Question 5 of 6: C1 — Diffusion with homogeneous reaction to a catalyst surface
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format: National Exams, May 2014 — 04-CHEM-B1 Transport Phenomena; 3 hours, open book. Six problems in three sections (A Fluid Mechanics, B Heat Transfer, C Mass Transfer); candidates attempt one from each section plus a fourth from any section (four of six marked, 25 marks each). The worked solutions below cover all six problems. A summary of the conservation equations (continuity, Navier–Stokes, energy, species) is provided as Appendix A in the paper and is used throughout.
Reference texts: R. S. Brodkey & H. C. Hershey, Transport Phenomena — A Unified Approach (McGraw-Hill) — the paper’s own reference and source of the appended conservation-equation tables; R. B. Bird, W. E. Stewart & E. N. Lightfoot, Transport Phenomena (2nd ed., Wiley) — equations of change and the differential momentum / energy / species balances; J. R. Welty, C. E. Wicks, R. E. Wilson & G. L. Rorrer, Fundamentals of Momentum, Heat and Mass Transfer (Wiley) — differential balances and diffusion with reaction; F. P. Incropera & D. P. DeWitt, Fundamentals of Heat and Mass Transfer (Wiley) — conduction with generation, composite walls, combined convection–radiation.
Question 5: C1 — Diffusion with homogeneous reaction to a catalyst surface
Given. Steady one-dimensional diffusion of A across a stagnant film $0\le z\le\delta$ ($z=0$ at the catalyst surface). Total molar concentration $c$ and diffusivity $D_{A\text{-mix}}$ constant; homogeneous consumption of A at the constant volumetric rate $R_A=-k_A$; the instantaneous surface reaction makes the wall a perfect sink for A, $y_A(0)=0$. At the film edge $y_A(\delta)=y_{A\delta}$.
Find. The mole-fraction profile $y_A(z)$ and the molar flux $N_A(z)$ (a “show that” derivation — no numbers).
Fig. C1: Species A diffuses across a stagnant film toward a catalyst surface. Homogeneous consumption ($-k_A$) makes the concentration profile sag below a straight line; the instantaneous surface reaction fixes $y_A=0$ at $z=0$.
Approach. Apply the steady species-A continuity equation with a constant (zero-order) homogeneous sink, integrate twice, and close with the surface-sink and film-edge conditions; then differentiate to obtain the flux.
Reduce the species-A equation. For steady, one-dimensional transport with a homogeneous reaction, the diffusion form (Table A.5) becomes $0=D_{A\text{-mix}}\dfrac{d^2c_A}{dz^2}+R_A$ with $R_A=-k_A$. Writing $c_A=c\,y_A$ (constant $c$), $$cD_{A\text{-mix}}\frac{d^2y_A}{dz^2}=k_A\quad\Longrightarrow\quad\frac{d^2y_A}{dz^2}=\frac{k_A}{cD_{A\text{-mix}}}.$$
Integrate twice. $\dfrac{dy_A}{dz}=\dfrac{k_A}{cD_{A\text{-mix}}}z+B_1$ and $y_A=\dfrac{k_A}{2cD_{A\text{-mix}}}z^2+B_1z+B_2.$
Apply the boundary conditions. The instantaneous surface reaction makes A vanish at the wall, $y_A(0)=0\Rightarrow B_2=0$; at the film edge $y_A(\delta)=y_{A\delta}$ gives $B_1=\dfrac{y_{A\delta}}{\delta}-\dfrac{k_A\delta}{2cD_{A\text{-mix}}}.$
Mole-fraction profile. Substituting the constants and grouping the reaction terms, $$y_A=\frac{z}{\delta}y_{A\delta}-\frac{k_A(\delta z-z^2)}{2cD_{A\text{-mix}}},$$ the required result: a straight diffusion line $\tfrac{z}{\delta}y_{A\delta}$ minus a parabolic sag from consumption ($\delta z-z^2\ge0$ on the film). $\boxed{\,y_A=\dfrac{z}{\delta}y_{A\delta}-\dfrac{k_A(\delta z-z^2)}{2cD_{A\text{-mix}}}\,}$
Flux of A. No bulk-flow term is needed: every reaction here ($A\!\rightarrow\!B$ in the film and at the surface, $B\!\rightarrow\!C$ in the film) is one mole in, one mole out, so $d(N_A+N_B+N_C)/dz=-k_A+k_A-k_B+k_B=0$, and at the catalyst each arriving A leaves as one B, so the net molar flux is zero at $z=0$ and hence everywhere. The flux of A is therefore purely diffusive, $N_A=-cD_{A\text{-mix}}\dfrac{dy_A}{dz}$ (the $B\!\rightarrow\!C$ step changes the B/C split but not the A balance). Differentiating the profile, $\dfrac{dy_A}{dz}=\dfrac{y_{A\delta}}{\delta}-\dfrac{k_A(\delta-2z)}{2cD_{A\text{-mix}}}$, so $$N_A=-cD_{A\text{-mix}}\frac{y_{A\delta}}{\delta}+\frac{k_A(\delta-2z)}{2}=k_A\!\left(\frac{\delta}{2}-z\right)-\frac{cD_{A\text{-mix}}}{\delta}y_{A\delta},$$ the required flux expression. $\boxed{\,N_A=k_A\!\left(\dfrac{\delta}{2}-z\right)-\dfrac{cD_{A\text{-mix}}}{\delta}y_{A\delta}\,}$