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23-CS-1 Engineering Economics · May 2015

Question 4 of 5: Heat-Treatment Furnace — Economic Life

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

National Exams — May 2015 — 11-CS-1 Engineering Economics. Open book; non-communicating calculator permitted. Any four of the five questions constitute a complete paper; all questions are of equal value. Fully worked solutions to all five questions follow; standard compound-interest factors are used and minor rounding is immaterial.

Question 4: Heat-Treatment Furnace — Economic Life (25 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

(a) EAC for n = 1–4 Years

Initial $P=\$31{,}200$; salvage $S_n = 30{,}000(0.85)^{n}$; $EAC(n) = 31{,}200(A/P,10\%,n) - S_n(A/F,10\%,n) + [3{,}000 + 1{,}320(A/G,10\%,n)]$:

n (yr)SalvageCapital costO&M equiv.EAC(n)
1$25,500$8,820$3,000$11,820
2$21,675$7,656$3,629$11,285
3$18,424$6,980$4,236$11,216
4$15,660$6,468$4,823$11,291

Capital cost falls with $n$ (the purchase price is recovered over more years) while the O&M equivalent rises (the $1,320/yr gradient accumulates), and the EAC is the sum of these two opposing trends.

(b) Optimal Replacement Interval

EAC is minimized at n = 3 years (≈$11,216), so with constant costs and interest the furnace should be replaced every 3 years. The minimum is interior—EAC falls from year 1 to year 3 and rises again at year 4—so it is a genuine economic life and not simply the last year computed.

(c) Depreciation Rate for $3,000 Book Value in 4 Years

$$30{,}000(1-d)^{4} = 3{,}000 \;\Rightarrow\; (1-d)^{4}=0.10 \;\Rightarrow\; 1-d = 0.562341 \;\Rightarrow\; d \approx \boxed{43.8\%}$$

This is not the 15% rate used in part (a): the 15% declining-balance rate estimates the furnace's market scrap value, whereas 43.8% is the book depreciation rate that would write the asset down to $3,000 in four years. The two serve different purposes and need not agree.

(d) Sunk Cost

A sunk cost is a cost already incurred that cannot be recovered. In replacement analysis it is irrelevant—only future costs and the asset's current market value affect the keep-or-replace decision. The original purchase price of an existing asset must be ignored; counting it leads to "throwing good money after bad."