21-Mat-A2 Materials Transport Phenomena · December 2019
Question 3 of 5: Fully Developed Flow and Heat Transfer in a Heated Annulus
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams — December 2019 — 12-MTL-A2 Transport Phenomena in Materials Engineering. Three-hour, open-book exam (one textbook of the candidate's choice permitted, with margin notations, no loose notes); any non-communicating calculator permitted. Each of the five questions is worth 25 points, and any four constitute a complete paper — only the first four questions as they appear in the answer book are marked. All five are solved below for completeness. Candidates were told to state all assumptions clearly.
Reference texts: Bird, R. B., Stewart, W. E. & Lightfoot, E. N., Transport Phenomena — power-law non-Newtonian flow between parallel plates and annular fully-developed duct flow (Questions 1, 3), matching this paper's own Appendix A conservation-equation tables; Incropera, F. P. et al., Fundamentals of Heat and Mass Transfer — natural-convection correlations for a horizontal and a vertical flat plate (Question 2); Geiger, G. H. & Poirier, D. R., Transport Phenomena in Materials Processing — mould-resistance-controlled solidification of castings (Question 4); Shewmon, P. G., Diffusion in Solids — the Boltzmann–Matano graphical method for a concentration-dependent interdiffusion coefficient (Question 5).
Question 3: Fully Developed Flow and Heat Transfer in a Heated Annulus (25 marks: (a) 15, (b) 7, (c) 3)
steady, fully developed (both velocity and temperature profiles)
Find. (a) $V_z(r)$; (b) the governing energy equation and its assumptions; (c) the boundary conditions needed to solve it.
Fig. 2 — annular duct: fluid enters at $T_0$ and flows upward ($z$-direction) between the heated inner wall ($R_1$, flux $q_1$) and the outer wall held at $T_0$ ($R_2$).
Approach. Part (a): differential momentum balance in cylindrical coordinates → second-order ODE in $V_z(r)$, integrated twice and closed with no-slip at both walls. Parts (b)–(c): specialize the general cylindrical energy equation (Appendix Table A.3 of this exam) to this flow's assumptions, then state the physical boundary conditions at each wall.
Part (a) — differential momentum balance. For steady, fully developed, axisymmetric flow with only $u_z(r)$ nonzero, the $z$-component of the Navier–Stokes/motion equation (Appendix Table A.2, cylindrical) reduces to
$$\begin{aligned}0&=-\frac{dP}{dz}+\mu\frac{1}{r}\frac{d}{dr}\!\left(r\frac{dV_z}{dr}\right)\\[4pt] \frac{1}{r}\frac{d}{dr}\!\left(r\frac{dV_z}{dr}\right)&=-\frac{G}{\mu},\qquad G\equiv-\frac{dP}{dz}\ (\text{modified-pressure driving gradient})\end{aligned}$$
Integrate twice. Two integrations give $V_z(r)=-\dfrac{G}{4\mu}r^2+C_1\ln r+C_2$. Applying no-slip at both stationary walls, $V_z(R_1)=V_z(R_2)=0$, and solving the resulting $2\times2$ system for $C_1,C_2$:
$$\boxed{V_z(r)=\frac{G R_2^2}{4\mu}\left[1-\left(\frac{r}{R_2}\right)^2-\frac{1-(R_1/R_2)^2}{\ln(R_2/R_1)}\ln\frac{R_2}{r}\right]}\qquad R_1\le r\le R_2$$
which vanishes at $r=R_1$ and $r=R_2$ and is positive and single-peaked in between.
Part (b) — energy equation. Starting from the general cylindrical energy equation for incompressible media (this exam's own Appendix Table A.3b) and applying: steady state ($\partial T/\partial t=0$), axisymmetric ($\partial/\partial\theta=0$), only $u_z\ne0$ (no radial or tangential convection), fully developed temperature so $\partial T/\partial z$ is a constant independent of $r$, negligible axial conduction compared with radial conduction and convection ($\partial^2T/\partial z^2\approx0$), no internal heat generation and negligible viscous dissipation:
$$\boxed{\rho c_P\,V_z(r)\,\frac{\partial T}{\partial z}=\frac{k}{r}\frac{\partial}{\partial r}\!\left(r\,\frac{\partial T}{\partial r}\right)}$$
with $\partial T/\partial z=$ constant (a standard result for thermally fully developed flow under a constant wall heat flux).
Part (c) — boundary conditions. Two radial boundary conditions close the second-order ODE in $r$ obtained from the reduced energy equation:
$$\boxed{-k\left.\frac{\partial T}{\partial r}\right|_{r=R_1}=q_1\ \ (\text{prescribed inward-facing flux leaving the heated inner wall into the liquid})}$$
$$\boxed{T(R_2)=T_0\ \ (\text{outer wall held at constant temperature})}$$
Assumes both cylinder walls are stationary (no-slip, no wall motion), the flow is laminar and fully developed with no swirl ($u_\theta=0$), and that "fully developed temperature" under a constant heat flux means $\partial T/\partial z$ is independent of $r$ — a standard, exam-appropriate simplification for a thermally fully developed constant-flux duct flow.