21-Mat-A3 Structure and Characterization of Materials · December 2014
Question 7 of 7: Heat Balance (20 marks)
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format. National Exams, December 2014 — 10-Met-A3, Metal Extraction Processes. Three hours, closed book, one approved calculator (Casio or Sharp). Seven problems of 20 marks each; the rubric asks for any five, and only the first five in the answer book are marked. All seven are solved here, because this set is a study resource rather than an exam script.
Note on the exam title. The printed exam header reads 10-Met-A3, Metal Extraction Processes. The content is extractive metallurgy — mineral processing, roasting, refining, hydrometallurgy and aluminum production — and is answered as such.
Reference texts. The answers below are keyed to the works normally recommended for this syllabus code:
F. Habashi, Textbook of Pyrometallurgy — roasting, smelting, mass and heat balances.
F. Habashi, Textbook of Hydrometallurgy, 2nd ed. — solvent extraction, distribution ratios, phase-ratio effects.
T. Rosenqvist, Principles of Extractive Metallurgy, 2nd ed. — refining, molten-salt electrolysis, vacuum metallurgy.
B. A. Wills and J. Finch, Wills' Mineral Processing Technology, 8th ed. — comminution, classification, flotation, thickening.
D. R. Gaskell, Introduction to the Thermodynamics of Materials — heat capacities, transformation and reaction enthalpies.
W. G. Pfann, Zone Melting, 2nd ed. — zone refining theory and the normal-freezing distribution equation.
ASM Handbook, Vol. 2 (Nonferrous Alloys) and the CIM / Canadian Institute of Mining practice literature for Canadian smelter and refinery practice.
Given. One mole of solid TiO2 reacts with graphite and chlorine gas to give liquid TiCl4 and gaseous CO, with standard formation enthalpies and constant (temperature-independent) heat capacities supplied for every species at 25 °C.
Given data (per mole of each species as written in the balanced equation)
Species
ΔH°f (kJ/mol)
Cp (J K−1 mol−1)
TiO2(s)
−945
55.06
Cl2(g)
0 (element)
33.91
C (graphite)
0 (element)
8.53
CO(g)
−110.5
29.12
TiCl4(l)
−804
145.2
Find. (a) The balanced equation; (b) ΔH° of reaction at 298.15 K (25 °C); (c) ΔH° of reaction at 403.15 K (130 °C).
Approach. Balance the chlorination/reduction reaction on Ti, O, Cl and C; get ΔH°(298 K) from the standard formation enthalpies (elements taken as zero); then use Kirchhoff's law with the reaction's ΔCp (assumed constant) to shift that enthalpy to 403 K.
Balance the equation. One TiO2 supplies the two oxygen atoms needed to form two CO, which fixes two C and, via the four Cl needed for TiCl4, two Cl2:
$$\boxed{\mathrm{TiO_2(s) + 2\,C(gr) + 2\,Cl_2(g) \longrightarrow TiCl_4(l) + 2\,CO(g)}}$$
Checking every element: Ti 1=1; O 2=2 (2×CO); C 2=2; Cl 4=4 (2×Cl2 = 2×2 in TiCl4). This is the carbochlorination step of the chloride-route Kroll process for titanium metal.
Compute ΔH° at 298 K from formation enthalpies. With elements (Cl2, C) at zero,
$$\Delta H^\circ_{298}=\left[\Delta H^\circ_f(\mathrm{TiCl_4})+2\,\Delta H^\circ_f(\mathrm{CO})\right]-\left[\Delta H^\circ_f(\mathrm{TiO_2})\right]$$
$$\Delta H^\circ_{298}=\left[(-804)+2(-110.5)\right]-\left[-945\right]=(-1025)-(-945)$$
$$\boxed{\Delta H^\circ_{298}=-80.0\ \text{kJ per mole TiO}_2\ \text{reacted}}$$
The reaction is exothermic, consistent with chlorination reactions of this type running with little or no external heating once started.
Compute the reaction's ΔCp. Summing products minus reactants, each weighted by its stoichiometric coefficient,
$$\Delta C_p=\left[145.2+2(29.12)\right]-\left[55.06+2(33.91)+2(8.53)\right]$$
$$\Delta C_p=203.44-139.94$$
$$\Delta C_p=+63.5\ \text{J K}^{-1}$$
ΔCp is positive, so the reaction becomes less exothermic as temperature rises.
Apply Kirchhoff's law to shift ΔH° from 298 K to 403 K. With ΔCp assumed constant over the interval,
$$\Delta H^\circ_{T_2}=\Delta H^\circ_{T_1}+\Delta C_p\,(T_2-T_1)$$
Using $T_1=298.15$ K and $T_2=403.15$ K, the 25 °C-to-130 °C span converts to exactly $\Delta T=105$ K regardless of the zero-point offset:
$$\Delta H^\circ_{403}=-80\,000\ \text{J} + (63.5\ \text{J K}^{-1})(105\ \text{K})=-80\,000+6667.5$$
$$\boxed{\Delta H^\circ_{403}=-73\,332.5\ \text{J} = -73.33\ \text{kJ per mole TiO}_2\ \text{reacted}}$$
Sanity-check the direction of the shift. Because ΔCp is positive, the products' sensible-heat requirement grows faster with temperature than the reactants', so less net heat is released at the higher temperature — the reaction becomes 6.7 kJ less exothermic per 105 K, which is exactly what the small positive ΔCp of 63.5 J/K predicts for a 105 K rise ($63.5\times105/1000=6.67$ kJ), confirming the arithmetic.