21-Mat-A3 Structure and Characterization of Materials · December 2016
Question 7 of 7: Electrometallurgy (20 marks)
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format. National Exams, December 2016 — 10-Met-A3, Metal Extraction Processes. Three hours, closed book, one approved calculator (Casio or Sharp). Seven problems of 20 marks each; the rubric asks for any five, and only the first five in the answer book are marked. All seven are solved here, because this set is a study resource rather than an exam script.
Note on the exam title. The printed exam header reads 10-Met-A3, Metal Extraction Processes. The content is extractive metallurgy — mineral processing, mass and heat balances, ironmaking, magnesium and aluminum production, hydrometallurgy and electrometallurgy — and is answered as such.
Reference texts. The answers below are keyed to the works normally recommended for this syllabus code:
F. Habashi, Textbook of Pyrometallurgy — roasting, smelting, mass and heat balances.
T. Rosenqvist, Principles of Extractive Metallurgy, 2nd ed. — blast-furnace ironmaking, thermal and electrolytic reduction, electrometallurgy.
B. A. Wills and J. Finch, Wills' Mineral Processing Technology, 8th ed. — pulp density, gravity and electrostatic separation, froth flotation.
D. R. Gaskell, Introduction to the Thermodynamics of Materials — heat capacities, transformation enthalpies, electrochemistry.
ASM Handbook, Vol. 15 (Casting) and the CIM / Canadian Institute of Mining practice literature for Canadian smelter and refinery practice.
Given. A galvanic (Daniell-type) cell couples the Fe2+/Fe and Cu2+/Cu half-reactions; iron is oxidised and copper is deposited, and both standard reduction potentials are supplied at 25 °C.
Given data
Quantity
Symbol
Value
Cathode half-reaction (reduction)
Cu2+ + 2e− → Cu
E° = +0.34 V
Anode half-reaction (as reduction)
Fe2+ + 2e− → Fe
E° = −0.44 V
Electrons transferred
n
2
Temperature
T
298.15 K (25 °C)
Faraday constant
F
96 485 C/mol
Gas constant
R
8.314 J/(mol·K)
Part (d) concentrations
[Cu2+], [Fe2+]
0.5 M, 1.5 M
Find. The standard cell potential, the standard Gibbs free energy of the cell reaction, the equilibrium constant, and the cell potential once the ion concentrations depart from standard (1 M) conditions.
Figure 7.1 — The Fe/Cu galvanic cell. Iron, the less noble metal, is oxidised at the anode and supplies electrons through the external circuit to reduce Cu2+ at the cathode; the concentrations shown are those used in part (d).
Approach. Identify which half-reaction is reduced (cathode) and which is reversed and oxidised (anode) by comparing the two standard potentials, combine them for E°, convert to ΔG° and K via the standard thermodynamic relations, then apply the Nernst equation with the stated non-standard concentrations for part (d).
Part (a) — identify electrodes and combine the half-cell potentials. Copper's reduction potential (+0.34 V) is higher (more positive) than iron's (−0.44 V), so copper is reduced at the cathode and iron is oxidised at the anode (its half-reaction is reversed). The cell potential is cathode minus anode, both read as reduction potentials:
$$E^\circ_{cell}=E^\circ_{cathode}-E^\circ_{anode}=0.34-(-0.44)$$
$$\boxed{E^\circ_{cell}=0.78\ \text{V}}$$
A positive $E^\circ_{cell}$ confirms the reaction as written, $\mathrm{Fe+Cu^{2+}\rightarrow Fe^{2+}+Cu}$, is spontaneous under standard conditions — consistent with iron being the more reactive (less noble) metal.
Part (b) — standard free energy. Two electrons are transferred per formula unit ($n=2$), so
$$\Delta G^\circ=-nFE^\circ_{cell}=-2\times96\,485\times0.78$$
$$\boxed{\Delta G^\circ=-150\,517\ \text{J/mol}=-150.5\ \text{kJ/mol}}$$
The negative sign is the thermodynamic statement of the same spontaneity already read off the positive $E^\circ_{cell}$ in part (a) — the two are not independent checks so much as the same fact expressed twice.
Part (c) — equilibrium constant. At equilibrium $\Delta G^\circ=-RT\ln K$, so
$$\ln K=\frac{nFE^\circ_{cell}}{RT}=\frac{2\times96\,485\times0.78}{8.314\times298.15}=\frac{150\,517}{2478.8}=60.72$$
$$K=e^{60.72}\approx2.35\times10^{26}$$
$$\boxed{K\approx2.35\times10^{26}}$$
Equivalently, using $\log_{10}K=nE^\circ_{cell}/0.0592=2\times0.78/0.0592=26.37$ at 25 °C gives the same result. A $K$ this large means the reaction runs essentially to completion — consistent with iron being routinely used as a cheap sacrificial reductant to cement copper out of dilute leach solutions in industrial practice.
Part (d) — cell potential away from standard conditions. The Nernst equation adjusts $E^\circ_{cell}$ for the actual ion concentrations, $E=E^\circ_{cell}-\dfrac{RT}{nF}\ln Q$, with the reaction quotient for $\mathrm{Fe+Cu^{2+}\rightarrow Fe^{2+}+Cu}$ (solids excluded) written as
$$Q=\frac{[\text{Fe}^{2+}]}{[\text{Cu}^{2+}]}=\frac{1.5}{0.5}=3.0$$
so
$$E=0.78-\frac{8.314\times298.15}{2\times96\,485}\ln(3.0)=0.78-0.01285\times1.0986$$
$$\boxed{E=0.7659\ \text{V}\approx0.766\ \text{V}}$$
Raising the product-side concentration (Fe2+) relative to the reactant-side concentration (Cu2+) pushes $Q$ above 1 and, by Le Châtelier's principle applied through the Nernst equation, pulls $E$ slightly below $E^\circ_{cell}$ — exactly the small downward shift computed here.