21-Mat-A3 Structure and Characterization of Materials · May 2018
Question 7 of 7: Electrometallurgy (20 marks)
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format. National Exams, May 2018 — 10-Met-A3, Metal Extraction Processes. Three hours, closed book, one approved calculator (Casio or Sharp). Seven problems of 20 marks each; the rubric asks for any five, and only the first five in the answer book are marked. All seven are solved here, because this set is a study resource rather than an exam script.
Note on the exam title. The printed exam header reads 10-Met-A3, Metal Extraction Processes. The content is extractive metallurgy — mineral processing, mass and heat balances, pyrometallurgical roasting, zinc production, ironmaking and electrometallurgy — and is answered as such.
Reference texts. The answers below are keyed to the works normally recommended for this syllabus code:
F. Habashi, Textbook of Pyrometallurgy — roasting, smelting, mass and heat balances.
T. Rosenqvist, Principles of Extractive Metallurgy, 2nd ed. — blast-furnace ironmaking, thermal and electrolytic reduction, electrometallurgy.
B. A. Wills and J. Finch, Wills' Mineral Processing Technology, 8th ed. — pulp density, comminution, froth flotation.
D. R. Gaskell, Introduction to the Thermodynamics of Materials — heat capacities, transformation enthalpies, electrochemistry.
ASM Handbook, Vol. 15 (Casting), and CIM (Canadian Institute of Mining) practice literature for Canadian smelter/refinery practice (e.g. the historic Cominco zinc-lead smelter at Trail, BC).
Given. A galvanic cell couples the Sn2+/Sn and Pb2+/Pb half-reactions; both standard reduction potentials are supplied at 25 °C, and both are negative — tin and lead are close neighbours in the electrochemical series, unlike the widely separated pairs (e.g. Fe/Cu) usually set for this question.
Given data
Quantity
Symbol
Value
Sn2+/Sn half-reaction
E° = −0.137 V
Pb2+/Pb half-reaction
E° = −0.125 V
Electrons transferred
$n$
2
Temperature
$T$
298.15 K (25 °C)
Faraday constant
$F$
96 485 C/mol
Gas constant
$R$
8.314 J/(mol·K)
Part (d) concentrations
[Pb2+], [Sn2+]
0.1 M, 1.0 M
Find. The standard cell potential, the standard Gibbs free energy, the equilibrium constant, and the cell potential once the ion concentrations depart from standard (1 M) conditions.
Figure 7.1 — The Sn/Pb galvanic cell. Lead's slightly less negative reduction potential makes it the cathode; the concentrations shown are those used in part (d).
Approach. Identify which half-reaction is reduced (cathode) and which is reversed and oxidised (anode) by comparing the two standard potentials, combine them for E°, convert to ΔG° and K via the standard thermodynamic relations, then apply the Nernst equation with the stated non-standard concentrations for part (d).
Part (a) — identify electrodes and combine the half-cell potentials. Lead's reduction potential ($-0.125$ V) is higher (less negative) than tin's ($-0.137$ V), so lead is reduced at the cathode and tin is oxidised at the anode (its half-reaction reversed). The cell potential is cathode minus anode, both read as reduction potentials:
$$E^\circ_{cell}=E^\circ_{cathode}-E^\circ_{anode}=(-0.125)-(-0.137)$$
$$\boxed{E^\circ_{cell}=0.012\ \text{V}}$$
A small but positive $E^\circ_{cell}$ confirms the reaction as written, $\mathrm{Sn+Pb^{2+}\rightarrow Sn^{2+}+Pb}$, is spontaneous under standard conditions — but only just, because tin and lead sit close together in the electrochemical series, unlike a widely separated pair such as Fe/Cu.
Part (b) — standard free energy. Two electrons are transferred per formula unit ($n=2$), so
$$\Delta G^\circ=-nFE^\circ_{cell}=-2\times96\,485\times0.012$$
$$\boxed{\Delta G^\circ=-2316\ \text{J/mol}=-2.316\ \text{kJ/mol}}$$
This is roughly 65 times smaller in magnitude than the $-150.5$ kJ/mol found for the Fe/Cu couple at the same $n$ — a direct consequence of $E^\circ_{cell}$ itself being roughly 65 times smaller.
Part (c) — equilibrium constant. At equilibrium $\Delta G^\circ=-RT\ln K$, so
$$\ln K=\frac{nFE^\circ_{cell}}{RT}=\frac{2\times96\,485\times0.012}{8.314\times298.15}=\frac{2315.6}{2478.8}=0.9342$$
$$K=e^{0.9342}$$
$$\boxed{K\approx2.55}$$
$K$ of order unity is the thermodynamic signature of a weak driving force: the reaction still favours products at equilibrium, but only mildly, in sharp contrast to the $K\approx2.35\times10^{26}$ that a large-$E^\circ_{cell}$ couple like Fe/Cu produces. Practically, this means the Sn/Pb couple cannot be relied on to run to completion the way a strongly favourable couple can.
Part (d) — cell potential away from standard conditions. The Nernst equation, $E=E^\circ_{cell}-\dfrac{RT}{nF}\ln Q$, needs the reaction quotient for $\mathrm{Sn+Pb^{2+}\rightarrow Sn^{2+}+Pb}$ (solids excluded):
$$Q=\frac{[\text{Sn}^{2+}]}{[\text{Pb}^{2+}]}=\frac{1.0}{0.1}=10.0$$
so
$$E=0.012-\frac{8.314\times298.15}{2\times96\,485}\ln(10.0)=0.012-0.01285\times2.3026$$
$$\boxed{E\approx-0.0176\ \text{V}}$$
Because $E^\circ_{cell}$ started so small, even this modest departure from standard concentrations (product-favoured $Q=10$) is enough to flip the sign: at these concentrations the reaction as written is no longer spontaneous, and it would in fact run in reverse. This is the genuine teaching point of pairing two electrochemically close metals rather than a widely separated pair — a thermodynamically favourable reaction under standard conditions is not automatically favourable once real, non-standard concentrations are substituted.