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21-Mat-B2 Pyrometallurgy · December 2018

Question 3 of 6: Eh-pH diagrams for the Au-, Ag-, Cu- and Fe-CN-H2O systems

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Paper format. National Exams, December 2018 — 12-Mtl-B2, Hydrometallurgy and Electrometallurgy. Three hours, closed book, approved Sharp/Casio calculator only. Six numbered Problems, each worth 20 marks: Problems 1 and 2 are compulsory; the rubric asks for any 3 of the remaining 4 (Problems 3-6). All six Problems are answered here, since this set is a study resource rather than an exam script. Given constants: R = 8.314 J/(mol K); F = 96,485 C/g-eq; for all aqueous species, activities are taken equal to concentrations.

Note on the exam title

Nothing on the paper is a pyrometallurgy (roasting, smelting) question — the syllabus actually examined is aqueous flow-sheeting terminology, cyanide-complex electrochemistry (Eh-pH diagram reading), metal-hydroxide speciation/solubility, sulfide precipitation, and electrowinning energetics.

Reference texts. The answers below are keyed to the works normally recommended for this syllabus code:


Problem 3 — Eh-pH diagrams for the Au-, Ag-, Cu- and Fe-CN-H2O systems (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Check. The four printed Eh-pH diagrams give stability-region labels and line types rather than numeric axis data, so the M(CN)x-/M(s) boundary potentials used below are standard literature values for these well-studied cyanide-complex couples (Marsden & House; Habashi): $E^{\circ}(\text{Au(CN)}_2^-/\text{Au})\approx -0.60\ \text{V}$, $E^{\circ}(\text{Ag(CN)}_2^-/\text{Ag})\approx -0.31\ \text{V}$, $E^{\circ}(\text{Cu(CN)}_2^-/\text{Cu})\approx -0.44\ \text{V}$, $E^{\circ}(\text{Fe(CN)}_6^{4-}/\text{Fe})\approx -1.3\ \text{V}$ (an assumed but representative value; the printed diagram's Eh axis extends to -2.0 V, consistent with a very negative line for this highly-stable complex), plus the ferri/ferrocyanide couple $E^{\circ}(\text{Fe(CN)}_6^{3-}/\text{Fe(CN)}_6^{4-})=+0.36\ \text{V}$. None of these M(CN)x-/M half-reactions involves H⁺, so each boundary is pH-independent (a horizontal line) — consistent with the source's own description of the aqueous-aqueous boundaries as dashed, undifferentiated-by-pH lines. Fig. 2 below reproduces the four boundaries schematically against the standard water-stability lines.

Two water-stability reference lines recur on every one of the four diagrams and are not species-specific: $\text{O}_2/\text{H}_2\text{O}$ at $E_h = 1.23-0.0591\,\text{pH}$ (upper bound, aerated conditions), and $\text{H}^+/\text{H}_2$ at $E_h=-0.0591\,\text{pH}$ (lower bound). Aerated cyanide-leach pulps typically sit well above the $\text{H}^+/\text{H}_2$ line (measured Eh ≈ +0.2 to +0.4 V vs. SHE, well below the thermodynamic $\text{O}_2/\text{H}_2\text{O}$ line because O₂ reduction kinetics are sluggish) — this aerated-Eh window is the assumption used throughout parts (a)-(b) below.

[Figure not reproduced: Fig. 2 — schematic M(CN) x - /M(s) boundary (dashed red, pH-independent) for each of the four systems, plotted against the water-stability lines and marked at its own electrolysis/H2-reduction crossover pH c . The full multi-species diagrams on the exam page carry additional oxide/hydroxide fi. See the official exam paper.]

(a) Cu in Au(CN)₂⁻, pH 9.3, WITH air. (i) With air present the mixed corrosion potential is pinned near the $\text{O}_2/\text{H}_2\text{O}$ line (≈+0.2 to +0.4 V), which sits well above BOTH the $\text{Cu(CN)}_2^-/\text{Cu}$ line (-0.44 V) and the $\text{Au(CN)}_2^-/\text{Au}$ line (-0.60 V); the copper is therefore not thermodynamically stable and corrodes, but because O₂ reduction is the kinetically dominant cathodic partner (not the slower $\text{Au(CN)}_2^-$ reduction), the copper oxidizes into its OWN cyanide complex rather than cementing the dissolved gold — no significant gold deposition occurs, and the copper instead contaminates the pregnant solution while consuming cyanide and oxygen (the well-documented "soluble copper" problem in gold cyanidation). (ii) $$4\text{Cu(s)} + 8\text{CN}^- + \text{O}_2 + 2\text{H}_2\text{O} \rightarrow 4\text{Cu(CN)}_2^- + 4\text{OH}^-$$

(b) Ag in Au(CN)₂⁻, pH 8, WITH air. (i) The same reasoning applies: aerated Eh (≈+0.2 to +0.4 V) sits above the $\text{Ag(CN)}_2^-/\text{Ag}$ line (-0.31 V), so silver also corrodes to its cyanide complex rather than staying metallic; since -0.31 V is LESS negative than copper's -0.44 V, silver needs a smaller overpotential to corrode and dissolves comparatively more readily. As in (a), O₂ (not $\text{Au(CN)}_2^-$) is the dominant cathodic reaction, so silver simply co-dissolves as $\text{Ag(CN)}_2^-$ alongside the gold rather than cementing it — matching the well-known observation that silver reports to the pregnant solution in most gold-silver cyanidation circuits. (ii) $$4\text{Ag(s)} + 8\text{CN}^- + \text{O}_2 + 2\text{H}_2\text{O} \rightarrow 4\text{Ag(CN)}_2^- + 4\text{OH}^-$$

(c) Au in Fe(CN)₆³⁻, pH 9.3, NO air. (i) Even without air, the ferri/ferrocyanide couple ($E^{\circ}=+0.36$ V) sits well above the $\text{Au(CN)}_2^-/\text{Au}$ line (-0.60 V) — ferricyanide alone is thermodynamically capable of oxidizing metallic gold to $\text{Au(CN)}_2^-$, given free cyanide is available, so gold dissolves via this auxiliary oxidant with no oxygen required (ferricyanide has been used industrially as an auxiliary/alternative oxidant for oxidant-starved gold leaches). (ii) $$\text{Au(s)} + 2\text{CN}^- + \text{Fe(CN)}_6^{3-} \rightarrow \text{Au(CN)}_2^- + \text{Fe(CN)}_6^{4-}$$

(d) Fe in Au(CN)₂⁻, pH 9.3, NO air. (i) Metallic iron's own line ($E^{\circ}\approx -1.3$ V, complexed by cyanide) sits far BELOW the $\text{Au(CN)}_2^-/\text{Au}$ line (-0.60 V), so iron is a strong enough reductant to cement gold out of solution even with no air present — iron dissolves (as the stable hexacyanoferrate(II) complex, the large stability field shown on the Fe-CN-H₂O diagram at this pH) while metallic gold is deposited. This is the classical cementation mechanism (historically iron/steel scrap, and later zinc dust in the Merrill-Crowe process, both exploit exactly this potential gap; cementation is deliberately run oxygen-free for the same reason aeration suppressed cementation in parts (a)-(b)). (ii) $$\text{Fe(s)} + 2\text{Au(CN)}_2^- + 2\text{CN}^- \rightarrow \text{Fe(CN)}_6^{4-} + 2\text{Au(s)}$$

Approach for (iii)/(iv). Because each $\text{M(CN)}_x^-/\text{M}$ boundary is a horizontal (pH-independent) line while $E_h(\text{H}^+/\text{H}_2)=-0.0591\,\text{pH}$ falls steadily with increasing pH, the two lines cross at exactly one pH: $\text{pH}_c=-E^{\circ}(\text{M})/0.0591$. For $\text{pH}>\text{pH}_c$ the metal's own line sits above the $\text{H}_2$ line, so a cathode can be set to deposit the metal before H₂ evolves (electrolysis works with good current efficiency). For $\text{pH} \lt \text{pH}_c$ the $\text{H}_2$ line sits above the metal's line, so H₂ gas is thermodynamically capable of reducing the complex to metal (chemical/hydrogen reduction is favoured) — the two regimes are exact mirror images of each other about $\text{pH}_c$.

  1. Compute each crossover pH. $$\text{pH}_c=\frac{-E^{\circ}(\text{M})}{0.0591}$$ For Au ($E^{\circ}=-0.60$ V): $\text{pH}_c=\boxed{10.15}$. For Ag ($E^{\circ}=-0.31$ V): $\text{pH}_c=\boxed{5.25}$. For Cu ($E^{\circ}=-0.44$ V): $\text{pH}_c=\boxed{7.45}$. For Fe ($E^{\circ}\approx -1.3$ V): $\text{pH}_c=22.0$, outside the 0-14 window entirely.
  2. (iii) Electrolysis pH ranges (metal deposits above the H₂ line). Au: efficient only for $\text{pH}>10.15$ (explains why direct electrowinning of dilute, moderate-pH cyanide pregnant solution is inefficient in practice — zinc cementation is preferred instead, except from concentrated, high-pH strip liquors). Ag: efficient for $\text{pH}>5.25$, i.e. essentially the ENTIRE practical cyanide-leach range (pH 8-11) — silver electrowinning is comparatively easy. Cu: efficient for $\text{pH}>7.45$, workable at typical alkaline leach pH but marginal below it. Fe: since $\text{pH}_c=22$ lies outside 0-14, the H₂ line is ABOVE the Fe line at every pH from 0 to 14 — iron can NEVER be electrowon efficiently from a cyanide bath; hydrogen co-evolution always dominates.
  3. (iv) Hydrogen-reduction pH ranges (H₂ line above the metal line). This is the mirror condition, $\text{pH} \lt \text{pH}_c$. Au: thermodynamically favoured for $\text{pH} \lt 10.15$, i.e. across essentially the whole practical leach range — though H₂ gas reduction of dissolved gold cyanide is kinetically far too slow to be used industrially at ambient conditions (this is exactly why solid-metal cementation, part (d), is used instead of bubbling H₂ gas). Ag: only favoured below $\text{pH}=5.25$ — NOT achievable at typical alkaline leach pH without first destroying the cyanide (HCN volatilization hazard). Cu: only below $\text{pH}=7.45$, similarly impractical at leach pH. Fe: favoured at EVERY pH from 0 to 14 (since $\text{pH}_c=22$ is never reached) — thermodynamically H₂ could always reduce the iron complex, but again kinetics rule this out industrially, which is why metallic iron itself (not H₂ gas) is the practical cementation reagent in part (d).
SystemE°(M(CN)x-/M)pHcElectrolysis favouredH₂ reduction favoured
Au-0.60 V$\boxed{10.15}$pH > 10.15pH < 10.15
Ag-0.31 V$\boxed{5.25}$pH > 5.25pH < 5.25
Cu-0.44 V$\boxed{7.45}$pH > 7.45pH < 7.45
Fe≈-1.3 V22.0 (off-scale)never (0-14)always (0-14)