Question 2 of 6: Overhung diving board — impact loading, principal stress and safety factor (30 marks)
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format. National Exams, December 2019 — 16-Mec-B1 Advanced Machine Design. Three hours, open book, 100 marks. Part I (Problems 1 and 2) is compulsory; the candidate answers three of the four Part II problems (Problems 3–6). Any non-communicating calculator is permitted, all assumptions must be stated, and every tabulated value or equation must be sourced. All six problems are worked here, so the set is complete as a study resource.
Reference texts. Budynas & Nisbett, Shigley's Mechanical Engineering Design, 11th ed. (fatigue and notch sensitivity §6, power screws §8-2, clutches and brakes §16); Norton, Machine Design: An Integrated Approach, 6th ed. (impact loading §3, stress transformation §4, brakes §16); Juvinall & Marshek, Fundamentals of Machine Component Design, 6th ed. (screws, clutches, brakes); Hibbeler, Mechanics of Materials, 10th ed. (beam bending, principal stresses, impact factors); CSA/ISO 14006 Eco-design management systems and ISO 14040 Life-cycle assessment for the green-design criteria.
Question 2: Overhung diving board — impact loading, principal stress and safety factor (30 marks)
Given. An overhung board pinned at its heel, resting on a roller 0.7 m along, with the diver at the free end 2 m from the pin.
Given data — Problem 2
Quantity
Symbol
Value
Cross-section (width × thickness)
$b\times h$
305 mm × 32 mm
Pin to roller
—
0.7 m
Pin to free end
—
2.0 m
Diver mass
$m$
100 kg
Jump height above the board
$h_j$
25 cm = 250 mm
Static deflection with the diver standing at the tip
$\delta_{st}$
131 mm
Board mass
—
29 kg
Ultimate longitudinal stress
$S_{ut}$
130 MPa
Find. The largest principal stress produced by the landing, and the static factor of safety against the ultimate stress.
Figure 2.1 — Overhung diving board: pin at the heel, roller 0.7 m along, 1.3 m of overhang to the tip. The dynamic tip force is the diver's weight multiplied by the impact factor; the peak hogging moment sits over the roller.
Approach. Convert the fall into an equivalent static load through the energy-based impact factor, carry that dynamic force through beam statics to the largest bending moment (which occurs at the roller, not at the pin), then convert the moment to a surface bending stress — which, because the free surface carries no shear, is the largest principal stress.
Weight of the falling diver. The impacting body is the 100 kg person:
$$W = mg = 100\times 9.81 = 981\ \text{N}$$
The board's own 29 kg does not fall — it is already deflected and is, in any case, embedded in the measured static deflection. Its effect is quantified in the callout below.
Impact factor from the energy balance. Equating the work done by the falling weight through the total drop $\left(h_j+\delta_{\max}\right)$ to the strain energy stored in the board, with the board treated as a linear spring of stiffness $k = W/\delta_{st}$, gives the standard result
$$n = 1+\sqrt{1+\frac{2h_j}{\delta_{st}}}$$
Substituting the measured static deflection,
$$n = 1+\sqrt{1+\frac{2\times 250}{131}} = 1+\sqrt{4.8168} = 3.195$$
Using the measured $\delta_{st}$ rather than a computed one is the point of the question: it absorbs the real end fixity, the taper and the material's true modulus, none of which are given.
Equivalent static (dynamic) force at the tip.
$$F_{dyn} = nW = 3.195 \times 981$$
$$\boxed{F_{dyn} = 3134\ \text{N}}$$
Support reactions under the dynamic load. Taking moments about the pin $A$ for the roller reaction $R_B$ at 0.7 m with the load at 2.0 m,
$$R_B = F_{dyn}\frac{2.0}{0.7} = 3134\times 2.857 = 8954\ \text{N}\ (\uparrow)$$
$$R_A = R_B - F_{dyn} = 8954-3134 = 5820\ \text{N}\ (\downarrow)$$
The pin therefore pulls down on the heel of the board: it is a hold-down, which is exactly how a real diving-board fulcrum assembly is anchored.
Largest bending moment. On an overhung beam loaded only at the free tip, the bending moment grows linearly from zero at the tip to a maximum over the roller and then falls linearly back to zero at the pin. The peak (hogging) moment is therefore
$$M_{\max}=F_{dyn}\times\left(2.0-0.7\right)=3134\times 1.3$$
$$\boxed{M_{\max}=4.074\ \text{kN}\cdot\text{m at the roller}}$$
Checking from the other side, $R_A\times 0.7 = 5820\times 0.7 = 4.074\ \text{kN}\cdot\text{m}$ — the same value, as it must be.
Section modulus of the rectangular board. Bending is about the strong-in-plan but thin-in-depth axis, so the depth in the formula is the 32 mm thickness:
$$S=\frac{bh^{2}}{6}=\frac{305\times 32^{2}}{6}=\frac{312\,320}{6}=52\,053\ \text{mm}^{3}$$
Largest principal stress. At the extreme fibre the transverse shear stress is zero and the surface is traction-free, so the bending stress is a principal stress and the other two principal stresses are zero:
$$\sigma_1=\frac{M_{\max}}{S}=\frac{4.074\times 10^{6}\ \text{N}\cdot\text{mm}}{52\,053\ \text{mm}^{3}}$$
$$\boxed{\sigma_1 = 78.3\ \text{MPa (tension on the top surface over the roller)}}$$
Static factor of safety. Comparing with the longitudinal ultimate stress,
$$n_s=\frac{S_{ut}}{\sigma_1}=\frac{130}{78.3}$$
$$\boxed{n_s = 1.66}$$
The board survives the specified dive with a 66 % margin on ultimate stress — adequate for a one-off overload check, though a fibre-reinforced board in repeated service would also need a fatigue assessment, which this question does not ask for.
Check: the board's own 29 kg is a distractor, and deliberately so. The board does not fall, and its weight is already present when the 131 mm static deflection is measured, so it must not be multiplied by the impact factor. If one nevertheless adds it as a uniformly distributed 142.2 N/m load acting over the 1.3 m overhang, the extra hogging moment is only $wL^{2}/2 = 0.120\ \text{kN}\cdot\text{m}$, raising the stress to 80.6 MPa and lowering the safety factor to 1.61. The conclusion is unchanged either way; the 78.3 MPa / 1.66 pair is the answer to the question as asked.