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22-Mec-B4 Integrated Manufacturing Systems · December 2019

Question 4 of 7: Present Value of Ownership, and the Rate of Return on a Copier

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Paper format. National Examinations, December 2019 — 16-Mec-B4 Integrated Manufacturing Systems. Three hours, OPEN BOOK, any non-communicating calculator permitted. Seven questions are printed and any five constitute a complete paper; all questions are of equal value, so each is worth 20 marks of the 100 available. Note 1 of the paper invites the candidate to state any assumption made where a question is open to interpretation, and this solution uses that licence wherever the source withholds a datum. Every one of the seven questions is worked below, because the set is a study resource rather than a three-hour sitting.

Reference texts (22-Mec-B4 Integrated Manufacturing Systems).

Question 4: Present Value of Ownership, and the Rate of Return on a Copier (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given.

PartQuantityValue
(a) computerFirst cost (year 0)300,000 CAD
(a) computerAnnual operating cost, years 1–5100,000 CAD per year
(a) computerSalvage value, end of year 5100,000 CAD
(a) computerCost of money, $i$15 per cent per year
(b) copierPresent lease charge6,500 CAD per year
(b) copierPresent per-copy charge2 cents per page, 50,000 pages per year
(b) copierPaper and maintenance if owned1,500 CAD per year
(b) copierInstalled cost of the copier10,000 CAD
(b) copierEconomic life / salvage5 years / 2,000 CAD
(b) copierIncremental taxes (part ii)1,000 CAD per year

Find. (a) the present value at 15 per cent of all the costs of owning and operating the computer for five years; (b) the unadjusted (accounting) rate of return on the copier purchase, and the same return after the incremental tax charge.

012345300 000 purchase100 000100 000100 000100 000100 000100 000 salvageCash flows for owning and operating the computer (CAD, i = 15 per cent)yeararrows below the line are costs, above the line is the salvage recovery
Question 4(a). Costs are drawn below the line and the salvage recovery above it. Every arrow must be moved to year 0 at 15 per cent before the amounts can be added.

Approach. Part (a) is a straight discounted present-worth calculation — a single first cost, a five-year uniform series and a single recovery at the end. Part (b) is deliberately the other kind of calculation: the unadjusted rate of return is the accounting return, average annual income after depreciation divided by the investment, with no discounting at all; the adjusted figure is the same ratio after the incremental tax charge.

  1. Part (a) — write the present value as three terms. Costs are positive in this statement, and the salvage is a recovery, so $$PV = P + A(P/A, i, n) - S(P/F, i, n)$$ with $P = 300{,}000$, $A = 100{,}000$, $S = 100{,}000$, $i = 0.15$ and $n = 5$, all amounts in Canadian dollars.
  2. Evaluate the two interest factors at 15 per cent for five years. From the definitions, $$(P/A, 15\%, 5) = \frac{1-(1.15)^{-5}}{0.15} = 3.35216, \qquad (P/F, 15\%, 5) = (1.15)^{-5} = 0.49718$$ The salvage factor is worth noting on its own: at 15 per cent a dollar recovered five years out is worth only 49.7 cents today, so the residual value is worth barely half its face amount.
  3. Substitute and total. Term by term, $$A(P/A) = 100{,}000 \times 3.35216 = 335{,}216$$ $$S(P/F) = 100{,}000 \times 0.49718 = 49{,}718$$ $$PV = 300{,}000 + 335{,}216 - 49{,}718$$ $$\boxed{\ PV = 585{,}500\ \text{CAD}\ }$$ (585,498 before rounding). Re-adding the three components confirms the total. The equivalent uniform annual cost is $585{,}498/3.35216 = 174{,}663$ CAD per year, which is the figure to compare against the annual cost of the manual alternative when the recommendation has to be made.
  4. Note what the discounting is worth. The undiscounted arithmetic sum of the same cash flows is $300{,}000 + 5(100{,}000) - 100{,}000 = 700{,}000$ CAD; discounting at 15 per cent reduces the figure by 114,500 CAD, or 16.4 per cent. Reporting the undiscounted total would materially overstate the cost of ownership and, more importantly, would misrank this option against alternatives with different timing.
01234510 000 installed6 0006 0006 0006 0006 000 + 2 000 salvageCopier purchase: net annual saving against the present lease (CAD)yearthe saving of 6 000 per year is the 7 500 lease-plus-copy cost less 1 500 of paper and maintenance
Question 4(b). The relevant cash flows are the incremental ones: a 10,000 CAD outlay now against a 6,000 CAD annual saving and a 2,000 CAD residual.
  1. Part (b) — establish what the copier actually saves. The present arrangement costs the lease plus the per-page charge, $$C_{\text{lease}} = 6{,}500 + 0.02 \times 50{,}000 = 6{,}500 + 1{,}000 = 7{,}500\ \text{CAD per year}$$ Owning costs 1,500 CAD per year in paper and maintenance, so the gross annual saving before any charge for the machine itself is $$\Delta = 7{,}500 - 1{,}500 = 6{,}000\ \text{CAD per year}$$
  2. Charge depreciation to get an accounting income. The unadjusted rate of return is an accounting measure, so the machine is written off over its economic life on a straight-line basis, $$d = \frac{P - S}{n} = \frac{10{,}000 - 2{,}000}{5} = 1{,}600\ \text{CAD per year}$$ and the average annual net income becomes $$I = \Delta - d = 6{,}000 - 1{,}600 = 4{,}400\ \text{CAD per year}$$
  3. Divide by the investment for part (i). On the original investment, $$\text{unadjusted rate of return} = \frac{I}{P} = \frac{4{,}400}{10{,}000}$$ $$\boxed{\ \text{unadjusted rate of return} = 44\ \text{per cent}\ }$$ The project is plainly attractive: it also pays the machine back out of gross savings in $10{,}000/6{,}000 = 1.67$ years.
  4. Deduct the incremental taxes for part (ii). The tax charge is an operating outflow of the project, so it reduces the same numerator, $$I_{\text{after tax}} = 4{,}400 - 1{,}000 = 3{,}400\ \text{CAD per year}$$ $$\boxed{\ \text{adjusted rate of return} = \frac{3{,}400}{10{,}000} = 34\ \text{per cent}\ }$$ Taxes take 22.7 per cent off the return but leave the decision unchanged.
  5. Cross-check with a discounted rate of return. The accounting measures above ignore timing, so it is worth confirming the conclusion with the internal rate of return on the actual cash flows: an outlay of 10,000 now against five annual receipts of $6{,}000-1{,}000 = 5{,}000$ and a 2,000 salvage. Solving $-10{,}000 + 5{,}000(P/A,i,5) + 2{,}000(P/F,i,5) = 0$ gives $i = 43.1$ per cent after tax, and 54.4 per cent before tax. The two families of measure agree that this is a strongly positive project, which is the reassurance the cross-check is for.

Check: the basis of the unadjusted rate of return is stated, because the paper does not fix it. The figures above divide net income by the original investment of 10,000 CAD, which is the more conservative and the more common convention. If instead the average investment over the life is used, $(10{,}000+2{,}000)/2 = 6{,}000$ CAD, the same incomes give 73.3 per cent unadjusted and 56.7 per cent adjusted. The method and the conclusion are identical either way; only the basis of the denominator differs, so state which is used — that is what Note 1 of the paper asks for. A second reading worth naming: the 1,000 CAD of incremental taxes is treated as an annual charge; if it were a one-time charge the after-tax income would be 3,400 CAD in year 1 only and 4,400 CAD thereafter.

QuantityValue
(a) $(P/A, 15\%, 5)$ and $(P/F, 15\%, 5)$3.35216 and 0.49718
(a) Present value of operating costs335,216 CAD
(a) Present value of the salvage credit49,718 CAD
(a) Present value of owning and operating585,500 CAD
(a) Equivalent uniform annual cost174,663 CAD per year
(b) Present cost of the lease arrangement7,500 CAD per year
(b) Gross annual saving if owned6,000 CAD per year
(b) Straight-line depreciation1,600 CAD per year
(b)(i) Unadjusted rate of return44 per cent (73.3 per cent on average investment)
(b)(ii) Adjusted rate of return34 per cent (56.7 per cent on average investment)
(b) Discounted rate of return, after tax43.1 per cent