22-Mec-B5 Product Design and Development · December 2018
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Paper format. National Exams, December 2018 — 16-Mec-B5 Product Design and Development. Three hours; OPEN BOOK; an approved Casio or Sharp calculator is permitted. Question 1 is compulsory and carries 40 marks; four of the six remaining questions are attempted at 15 marks each, for a total of 100 marks. The paper prints 40 + 6 × 15 = 130 marks against the 100 that are attempted. All seven questions are solved here. Most questions call for an essay answer or the use of tables, figures and charts, and clarity and organisation of the answer are explicitly marked.
Reference texts for 22-Mec-B5 Product Design and Development. K. T. Ulrich and S. D. Eppinger, Product Design and Development (the framework text for this syllabus); G. E. Dieter and L. C. Schmidt, Engineering Design; G. Pahl and W. Beitz, Engineering Design: A Systematic Approach; G. Boothroyd, P. Dewhurst and W. Knight, Product Design for Manufacture and Assembly; M. F. Ashby, Materials Selection in Mechanical Design; S. Kalpakjian and S. R. Schmid, Manufacturing Engineering and Technology; R. G. Cooper, Winning at New Products. Canadian context is taken from CSA Z412 Office Ergonomics, CSA B651 Accessible Design for the Built Environment, ANSI/BIFMA X5.1 General-Purpose Office Chairs, the Canadian Intellectual Property Office guides, and the Engineers and Geoscientists BC Code of Ethics.
How this paper is answered. Every question on this sitting is descriptive, so the answers are written as engineering prose. Where a claim can be settled with a number rather than asserted — how many people a chair actually fits, how many stations a line needs, whether a warranty improvement is real, which assembly route is cheapest — the calculation is set out with its Given and Find so the reasoning can be checked. That is a deliberate exam tactic as well as good practice: this paper explicitly rewards "the use of tables, figures and charts", and a quantified assertion is the hardest kind to argue with.
Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.
Answered in the Canadian statutory frame, administered by the Canadian Intellectual Property Office (CIPO). The five instruments protect quite different things, and the commonest error is to assume that one of them protects "the idea", which none of them does.
| Instrument | What it protects | Term in Canada | How it is obtained |
|---|---|---|---|
| Patent | A new, useful and non-obvious invention: a product, composition, machine or process | 20 years from the filing date, subject to maintenance fees | Examined application to CIPO; first-to-file since 1 October 1989 |
| Industrial design registration | The visual features of shape, configuration, pattern or ornament of a finished article | The later of 15 years from filing and 10 years from registration | Application to CIPO, filed within 12 months of first publication |
| Trade secret | Any commercially valuable information kept confidential, including know-how | Indefinite, but ends the moment the secret is out | No registration; contracts, access control and confidentiality practice |
| Trade-mark | A sign that distinguishes goods or services as coming from one source | 10 years, renewable indefinitely | Registration with CIPO; rights also arise at common law through use |
| Copyright | The fixed expression of an original work: drawings, software, manuals, photographs | Life of the author plus 70 years for most works | Automatic on fixation; registration is optional and evidentiary |
Two others exist and are worth knowing: integrated circuit topography registration, and plant breeders' rights. Neither applies to a mechanical product.
Take a single product — an adjustable office chair — and the five instruments fall naturally onto five different parts of it, which is the clearest way to see that they are complements rather than alternatives.
| Instrument | Best used for | Why this instrument and not another |
|---|---|---|
| Patent | A novel gas-cylinder valve that permits height adjustment under load with a single low-force paddle | The mechanism is visible and reverse-engineerable in an afternoon from a purchased chair, so secrecy is worthless; a patent is the only thing that stops a copy |
| Industrial design | The distinctive silhouette of the moulded back frame | The function is conventional and unpatentable, but the appearance drives the purchase; registration stops a look-alike without requiring novelty of function |
| Trade secret | The glass-fibre compounding recipe and the mould cooling profile for the base | Invisible in the finished part and genuinely hard to reverse-engineer, so secrecy is durable; publishing it in a patent would hand it over in exchange for little |
| Trade-mark | The brand name and logo carried on every chair | Protects the accumulated reputation that survives after the patent expires, which is the only right here that can last forever |
| Copyright | The assembly manual, the CAD dataset and the app for the connected posture sensor | Arises automatically, costs nothing, and protects exactly what would otherwise be copied wholesale — the expression, not the function |
The choice between the first and the third is the one that carries real money, and it can be settled quantitatively rather than by instinct.
Given. An invention expected to earn CAD 150 000 a year in incremental margin; a discount rate of 9 per cent; a patent term of 20 years from filing with about 3 years of pendency before it is enforceable; and, if kept secret instead, an annual hazard of the secret being lost of $\lambda = 0.14$. Find. Which right is worth more, and how durable a secret would have to be to change the answer.
The governing fact is that public disclosure destroys novelty. Canada and the United States allow a 12-month grace period after the inventor's own disclosure, but most major jurisdictions, including the European Patent Office and China, apply absolute novelty: a public disclosure today extinguishes the foreign rights today. Relying on the Canadian grace period therefore forfeits most of the world market, and the process below is built to avoid ever needing it.
One practical caution: many established manufacturers refuse to sign an NDA before reviewing an unsolicited submission, precisely to protect themselves against later claims. That refusal is not bad faith, but it does mean that for those counterparties the only safe order is to file first.
Option 1: license the right to an established manufacturer. The inventor grants the right to make and sell in exchange for a royalty, typically with an upfront payment, minimum annual royalties to prevent the licensee from shelving it, a defined field of use and territory, and an obligation on the licensee to prosecute infringers. The inventor supplies no capital and carries no operating risk.
Option 2: manufacture and sell it directly. The inventor, alone or through a new company, invests in tooling, working capital and a route to market, and keeps the whole contribution margin. (A third route, outright assignment for a lump sum, is really the limiting case of licensing and is used when the inventor wants no further involvement.)
Given. Forecast sales of 40 000 units a year at a net selling price of CAD 118 over a 12-year horizon. Licensing pays a royalty of 5.5 per cent of net sales with no investment. Manufacturing earns a contribution margin of CAD 26 per unit against fixed overheads of CAD 380 000 a year and requires CAD 2 400 000 at the outset. The inventor discounts the licence at 12 per cent and the manufacturing venture at 20 per cent to reflect its operating risk. Find. Which route is worth more.
| Quantity | Result |
|---|---|
| Present value of the patent position (17 enforceable years at 9 per cent) | CAD 1 281 545 |
| Present value of the same margin held as a trade secret (λ = 0.14) | CAD 652 174 |
| Advantage of the patent | CAD 629 371 |
| Indifference leak hazard λ* | 0.027 per year (about a 37-year secret) |
| Annual royalty at 5.5 per cent of net sales | CAD 259 600 |
| NPV of licensing at 12 per cent | CAD 1 608 060 |
| NPV of manufacturing at 20 per cent, after CAD 2 400 000 invested | CAD 529 883 |
| NPV of manufacturing if discounted at 12 per cent | CAD 1 688 287 |