22-Mec-B9 Advanced Engineering Structures · December 2016
Question 4 of 8: Shear centre and panel flows of an idealised six-boom wing box
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format. National Exams, December 2016 — 07-Mec-B9 Advanced Engineering Structures. Three hours, open book, any non-communicating calculator permitted. Eight questions of equal total value (20 marks each); the rubric states that any five constitute a complete paper. All eight are solved here, because the complete set is the study resource.
Reference texts.
T. H. G. Megson, Aircraft Structures for Engineering Students, 6th ed. — thin-walled open and closed sections, shear flow, shear centre, structural idealisation, single- and multi-cell torsion (Ch. 16, 17, 18, 20, 21, 23).
A. C. Ugural and S. K. Fenster, Advanced Strength and Applied Elasticity, 5th ed. — yield criteria, torsion of non-circular and thin-walled members, unsymmetrical bending (Ch. 2, 4, 6).
A. P. Boresi and R. J. Schmidt, Advanced Mechanics of Materials, 6th ed. — torsion of multiply connected cells and of solid non-circular shafts (Ch. 6).
R. M. Jones, Mechanics of Composite Materials, 2nd ed. — orthotropic lamina stiffness, the reduced stiffness matrix and its transformation (Ch. 2).
N. E. Dowling, Mechanical Behavior of Materials, 4th ed. — strain-life fatigue, the Coffin–Manson relation and the Palmgren–Miner rule (Ch. 9, 14).
Question 4: Shear centre and panel flows of an idealised six-boom wing box (20 marks)
Given. A rectangular single-cell box 800 mm wide and 200 mm deep, idealised into six booms at the corners and mid-span of each cover, with the 5 kN upward load applied at boom 3 (the top right-hand corner).
Given data — boom areas and stations
Boom
Area (mm$^2$)
$z$ from boom 6 (mm)
$y$ from mid-depth (mm)
1
600
0
+100
2
400
400
+100
3
850
800
+100
4
850
800
−100
5
400
400
−100
6
600
0
−100
Applied shear $S_y$ = 5 000 N upward, acting at boom 3
Find. The spanwise station of the shear centre measured from boom 6, and then the actual shear flow in each of the six panels for the load as applied.
Figure 4.1 — the idealised six-boom box. The 5 kN load is applied at boom 3; the shear centre (SC) lies 432.4 mm aft of boom 6, so the load is eccentric by 367.6 mm and a torque is superposed.
Approach. Cut one panel to make the section statically determinate, walk the open-section flow from boom to boom, then close the cut twice: once with the zero-twist condition, which locates the shear centre, and once with moment equivalence about boom 6, which gives the true flows for the load at its actual station.
Compute the section constant. All six booms lie at $y = \pm100$ mm, so$$I = \sum B_r y_r^{2} = (600+400+850+850+400+600)(100)^{2} = 37.0\times10^{6}\ \text{mm}^4 .$$The section is symmetric about the horizontal axis, so $I_{yz} = 0$ and the simple form of the shear-flow equation applies. The panels carry no direct stress by definition of the idealisation, so they contribute nothing to $I$.
Walk the open-section flow from a cut. Cutting panel 6–1 (the front web) and stepping clockwise $1\!\to\!2\!\to\!3\!\to\!4\!\to\!5\!\to\!6$, each boom sheds$$\Delta q_r = -\frac{S_y}{I}B_r y_r = -\frac{5000}{37\times10^{6}}B_r y_r .$$Accumulating, $q_{12} = -8.108$, $q_{23} = -13.514$, $q_{34} = -25.000$, $q_{45} = -13.514$, $q_{56} = -8.108$ and $q_{61} = 0$ N/mm. The walk closes exactly back on zero at boom 6, which is the first check that the boom bookkeeping is right.
Close the cut with zero twist to find the shear centre (part a). With no thickness data supplied, the panels are taken to be of uniform gauge, so the no-twist condition $\oint q\,\mathrm{d}s/t = 0$ reduces to $\sum q_i L_i = 0$. With panel lengths 400, 400, 200, 400, 400 and 200 mm,$$q_{s,0} = -\frac{\sum q_{b,i}L_i}{\sum L_i} = -\frac{-22\,297}{2000} = +11.149\ \text{N/mm},$$giving the shear-centre flow set $+3.041$, $-2.365$, $-13.851$, $-2.365$, $+3.041$ and $+11.149$ N/mm.
Take moments about boom 6. The moment of a panel flow about a point is $q(z_a y_b - z_b y_a)$ with coordinates measured from that point. Summing over the six panels gives $2.162\times10^{6}$ N·mm, and equating that to the moment of the resultant 5 kN,$$z_{SC} = \frac{2.162\times10^{6}}{5000} = \boxed{432.4\ \text{mm from boom 6}} .$$The shear centre sits aft of mid-span (400 mm) because booms 3 and 4 are the largest, so the rear web is called on to carry more of the vertical shear than the front web.
Close the cut again by moment equivalence for the real load (part b). The 5 kN acts at boom 3, that is at $z = 800$ mm, so the closing constant follows from$$q_{s,0}\sum(z_a y_b - z_b y_a) = S_y z_{\text{load}} - \sum q_{b}(z_a y_b - z_b y_a).$$The walk is clockwise, so its signed swept area is negative, $\sum(z_a y_b - z_b y_a) = -320\,000$ mm$^2$ — this sign matters, and using $+2A$ here would reverse $q_{s,0}$ to $-5.405$ N/mm, flip the front web to $-5.41$ N/mm and inflate every other panel, so the moment check would miss by $2q_{s,0}(2A) = 3.46\times10^{6}$ N·mm. Substituting, $q_{s,0}(-320\,000) = 4.00\times10^{6} - 5.73\times10^{6}$, so $q_{s,0} = +5.405$ N/mm.
Superpose and check. Adding the closing constant to the open-section walk gives the final panel flows$$\boxed{q_{12}=-2.70,\ q_{23}=-8.11,\ q_{34}=-19.59,\ q_{45}=-8.11,\ q_{56}=-2.70,\ q_{61}=+5.41\ \text{N/mm}} .$$Two independent checks confirm the result. Vertically, only the two webs carry load: $19.59(200) + 5.41(200) = 5\,000$ N — both webs push upward — which is the applied shear exactly. And superposing the shear-centre solution with a pure torque $T = S_y(800-432.4) = 1.838\times10^{6}$ N·mm, for which $q_T = T/2A = -5.743$ N/mm, reproduces the same six numbers — the offset load is simply bending through the shear centre plus torsion.
Final results — Question 4
Quantity
Value
Second moment of area $I$
$37.0\times10^{6}$ mm$^4$
Shear centre from boom 6
432.4 mm
Closing constant $q_{s,0}$ (load at boom 3)
+5.405 N/mm
Panel 1–2 (top, front half)
−2.70 N/mm
Panel 2–3 (top, rear half)
−8.11 N/mm
Panel 3–4 (rear web)
−19.59 N/mm
Panel 4–5 (bottom, rear half)
−8.11 N/mm
Panel 5–6 (bottom, front half)
−2.70 N/mm
Panel 6–1 (front web)
+5.41 N/mm
Check: the paper gives boom areas but no panel gauges, so the zero-twist closure in step 3 assumes all six panels are of the same thickness. That assumption affects part (a) only; part (b) is closed by moment equivalence and is therefore independent of thickness. If gauges were supplied, replace $\sum q_i L_i = 0$ by $\sum q_i L_i / t_i = 0$ and the shear centre would shift toward the thinner webs.