22-Mec-B9 Advanced Engineering Structures · May 2016
Question 4 of 8: Factor of safety against elastic buckling of a strut
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format. National Exams, May 2016 — 07-Mec-B9 Advanced Engineering Structures. Three hours, open book, any non-communicating calculator permitted. Eight questions of equal total value (20 marks each); the rubric states that any five constitute a complete paper. All eight are solved here, because the complete set is the study resource.
Reference texts.
T. H. G. Megson, Aircraft Structures for Engineering Students, 6th ed. — open and closed thin-walled sections, shear flow, shear centre, structural idealisation, multi-cell torsion (Ch. 16, 17, 18, 20, 21, 23).
A. C. Ugural and S. K. Fenster, Advanced Strength and Applied Elasticity, 5th ed. — yield criteria, torsion of thin-walled members, unsymmetrical bending (Ch. 2, 4, 6).
A. P. Boresi and R. J. Schmidt, Advanced Mechanics of Materials, 6th ed. — torsion of multiply connected cells, columns and stability (Ch. 6, 12).
N. E. Dowling, Mechanical Behavior of Materials, 4th ed. — linear elastic fracture mechanics, the Paris law, strain-life fatigue and Miner’s rule (Ch. 8, 11, 14).
R. C. Hibbeler, Mechanics of Materials, 10th ed. — Euler buckling of pin-ended struts and combined loading (Ch. 8, 13).
Axes and sign convention used throughout. A right-handed set is used for every thin-walled question: the span axis runs along the member, $Y$ is vertical (upward) in the cross-section and $Z$ is horizontal (to the right). Section constants are written $I_{ZZ}=\int Z^{2}\,dA$, $I_{YY}=\int Y^{2}\,dA$ and $I_{YZ}=\int ZY\,dA$ about the centroid, and the bending stress is carried as the linear field $\sigma = aZ + bY$, whose coefficients follow from the pair
with $M_{Y}\equiv\int\sigma Z\,dA$ and $M_{Z}\equiv\int\sigma Y\,dA$. This one pair replaces the Megson fraction and handles symmetric and unsymmetrical sections alike. Shear flows are counted positive in the direction of the walk stated with each figure; a negative answer simply means the flow runs the other way round the circuit. Moments and torques are anticlockwise-positive in the $Z$–$Y$ plane.
Question 4: Factor of safety against elastic buckling of a strut (20 marks)
Given. A pin-jointed frame in which a two-force strut props the tip of a uniformly loaded cantilevered beam.
Given data — Question 4
Quantity
Symbol
Value
Beam span, A to B
$L_{AB}$
3.0 m
Vertical offset, A to C
$h$
1.5 m
Uniformly distributed load on AB
$w$
12.5 kN/m
Strut outside diameter
$D$
55 mm
Strut wall thickness
$t$
5 mm
Young’s modulus
$E$
200 GPa
Yield strength
$\sigma_{Y}$
320 MPa
Find. The factor of safety of strut BC against elastic (Euler) buckling.
Figure 4.1 — the frame ABC. The beam AB carries the distributed load; the inclined member BC is pinned at both ends and therefore carries axial force only.
Approach. Take moments about the pin at A to get the axial force in the two-force strut, compute the Euler load of the same strut treated as pin-ended over its true inclined length, and divide.
Establish the strut geometry. B lies 3.0 m along the beam from A and C lies 1.5 m directly below A, so the strut runs the diagonal
$$L_{BC} = \sqrt{3.0^{2}+1.5^{2}} = \sqrt{11.25} = 3.3541\ \text{m}$$
Its direction cosines are $3.0/3.3541 = 0.8944$ horizontally and $1.5/3.3541 = 0.4472$ vertically.
Resolve the applied load. The uniformly distributed load has a resultant
$$W = wL_{AB} = 12.5\times3.0 = 37.5\ \text{kN}$$
acting at mid-span, 1.5 m from A.
Take moments about A to find the strut force. BC is pinned at both ends and carries no transverse load, so it is a two-force member and its force acts along its own axis. Only the vertical component of that force has a lever arm about A:
$$\sum M_{A}=0:\quad F_{BC}\left(\frac{1.5}{3.3541}\right)(3.0) = 37.5\times1.5$$
$$F_{BC} = \frac{56.25}{1.34164} = \boxed{41.93\ \text{kN (compression)}}$$
The strut is in compression because it must push the tip of the beam upward; its horizontal component, 37.50 kN, is reacted at the pin A.
Compute the section properties of the tube. With $D = 55$ mm and $t = 5$ mm the bore is $d = 45$ mm, so
$$I = \frac{\pi\left(D^{4}-d^{4}\right)}{64} = \frac{\pi\left(9\,150\,625-4\,100\,625\right)}{64} = 2.4789\times10^{5}\ \text{mm}^{4}$$
$$A = \frac{\pi\left(D^{2}-d^{2}\right)}{4} = \frac{\pi\left(3025-2025\right)}{4} = 785.40\ \text{mm}^{2}$$
and the radius of gyration is $r = \sqrt{I/A} = 17.766$ mm.
Confirm that elastic buckling is the governing mode. The slenderness ratio of a pin-ended strut of this length is
$$\frac{L_{BC}}{r} = \frac{3354.1}{17.766} = 188.8$$
against a transition slenderness $\sqrt{2\pi^{2}E/\sigma_{Y}} = \sqrt{2\pi^{2}(200\,000)/320} = 111.1$. The strut is well past the transition, so the Euler formula applies without any inelastic correction — which is exactly why the question supplies $\sigma_{Y}$ and asks specifically for the elastic buckling factor.
Compute the Euler critical load. Both ends are pinned, so the effective length factor is $K = 1$ and the effective length is the full 3.3541 m:
$$P_{\text{cr}} = \frac{\pi^{2}EI}{\left(KL\right)^{2}} = \frac{\pi^{2}\left(200\,000\right)\left(2.4789\times10^{5}\right)}{3354.1^{2}} = \boxed{43.49\ \text{kN}}$$
The corresponding critical stress is $P_{\text{cr}}/A = 55.38$ MPa, only 17 per cent of the yield strength, which confirms the slenderness check above.
Form the factor of safety.
$$\text{FoS} = \frac{P_{\text{cr}}}{F_{BC}} = \frac{43.49}{41.93} = \boxed{1.04}$$
The strut is on the point of buckling. For comparison, the factor against squashing is $A\sigma_{Y}/F_{BC} = 251.3/41.93 = 6.0$, so stability, not strength, controls this member by a factor of nearly six.
State what the answer means for the design. A factor of 1.04 against elastic buckling leaves no margin at all for initial crookedness, end-fixity that is less than ideal, or load overshoot, and real columns fail below the Euler load because of exactly those effects. If a working factor of 2.0 were required the strut would need $P_{\text{cr}} = 83.9$ kN, which at the same length means $I \ge 4.78\times10^{5}$ mm4 — for instance a 70 mm outside diameter with the same 5 mm wall.
Check — end fixity. The circles at A, B and C on the figure are read as frictionless pins, which makes BC a genuine two-force member and gives $K = 1$. If the connection at C were treated as fully fixed in the plane and B as pinned, $K$ would fall to about 0.7 and the critical load would rise to roughly 89 kN, doubling the factor of safety. The pinned reading is the conservative one and is what the figure shows.