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24-MMP-A6 Mining and the Environment · May 2014

Question 6 of 6: Failure Modes and Water Issues

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

EGBC National Exam — Mining and Mineral Processing Engineering, 09-MMP-A6 Mining and the Environment, 2014-May. 3 hours duration, open book, no calculator permitted. Six questions of equal value (20 marks each) constitute the bank; a candidate answers any FIVE. Most questions require an essay-format answer.

Reference texts: BC Ministry of Energy, Mines and Low Carbon Innovation, Health, Safety and Reclamation Code for Mines in British Columbia (current edition) (permitting, reclamation and closure planning requirements); Canadian Dam Association (CDA), Dam Safety Guidelines (2013/2019 update) (dam classification, embankment raising methods, design flood/PMF); Global Industry Standard on Tailings Management (GISTM, 2020) (tailings governance, upstream-construction restrictions); Price, W.A., MEND Report 1.20.1, Prediction Manual for Drainage Chemistry from Sulphidic Geologic Materials (1997/2009) (acid-base accounting, NPR screening criteria); International Network for Acid Prevention (INAP), Global Acid Rock Drainage (GARD) Guide (ARD prediction, prevention and treatment); Vick, S.G., Planning, Design, and Analysis of Tailings Dams, 2nd ed. (embankment construction methods, seepage control); Government of Canada, Metal and Diamond Mining Effluent Regulations (MDMER) under the Fisheries Act; Government of Canada, Impact Assessment Act (successor to the 2012 Canadian Environmental Assessment Act).

Question 6: Failure Modes and Water Issues (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

a) Tailings dam failure modes (all six described; any four satisfy the mark scheme)

Tailings embankment failure modes: causes and physical process
Failure modeTypical causesPhysical failure process
ErosionInadequate vegetative/riprap protection, excessive slope length or steepness, concentrated flow at a poorly armoured discharge pointRainfall/runoff or wind progressively strips material from the downstream face, crest or spillway channel, incising rills and gullies that thin the effective cross-section and can expose or undermine internal drains, potentially initiating piping or a slope failure
Foundation failureAn unidentified weak/compressible foundation layer (soft clay, buried organics) or karst/solution features missed in the geotechnical investigationThe dam and its foundation fail together along a slip surface passing beneath the structure, rather than through the fill alone; unexplained differential settlement, toe bulging or cracking are typical warning signs before a full failure
LiquefactionLoose, saturated, cohesionless tailings (especially an upstream-raised foundation) subjected to cyclic (seismic) or rapid static loadingRising pore-water pressure approaches the total confining stress, causing the material to lose shear strength almost entirely and behave as a fluid; can trigger a rapid, near-total flow failure with little warning – the mechanism behind the worst historic tailings dam disasters (e.g. Fundao/Samarco 2015, Brumadinho 2019)
OvertoppingUndersized or blocked spillway/decant system, or an inflow design flood underestimated relative to actual site hydrologyFlood inflow or wave run-up exceeds available freeboard and spillway capacity, so water flows uncontrolled over the crest; the unprotected downstream face erodes rapidly under this flow and can breach within hours – historically one of the most common embankment dam failure modes worldwide
PipingSeepage exit gradients too high, or a drainage/filter zone that lets fines migrate rather than retaining themInternal erosion progressively enlarges a concentrated seepage path into an open conduit that can propagate backward from the downstream exit toward the reservoir; often shows warning signs (boils, cloudy seepage, crest sinkholes) before a full breach, unlike liquefaction
Rotational slidingRapid rise of the phreatic surface (heavy rainfall, fast pond rise), rapid drawdown of the pond, or over-steepened slopesA mass of the embankment (and sometimes foundation) moves along a roughly circular slip surface once destabilizing forces exceed the available shear resistance (factor of safety falls below 1.0 in a slope-stability analysis)

b) Water balance diagram for a surface impoundment tailings system

Tailings impoundment(pond + tailings beach)Direct precipitationon pond/beach surfaceMill process water /tailings slurry dischargeUpstream catchmentsurface runoffGroundwater inflow(where hydraulically connected)Evaporation frompond surfaceReclaim / decant waterreturned to millSeepage through/underembankment (to collection ditch)Controlled discharge(spillway, MDMER compliance point)
Basic water balance for a surface impoundment tailings system: primary inflows (precipitation, mill/tailings slurry discharge, catchment runoff, groundwater where connected) and outflows (evaporation, reclaim/decant to the mill, embankment seepage, controlled discharge at the compliance point).

Each term in the diagram is measured or estimated by a different method. Direct precipitation on the pond and beach is estimated from an on-site or regional rain gauge multiplied by the wetted surface area. The mill process water / tailings slurry discharge, usually the dominant inflow, is measured directly with a flow meter on the tailings delivery line. Upstream catchment surface runoff is estimated with a rainfall–runoff model (e.g. the Rational Method or a curve-number method) applied to the contributing catchment area and its land cover. Groundwater inflow, where the impoundment is hydraulically connected to a permeable aquifer, is estimated from piezometer gradients and a site hydrogeological model, and is usually a minor term. On the outflow side, evaporation is estimated from pan-evaporation data (with a pan coefficient) or a Penman-type equation applied to the pond surface area; reclaim/decant water pumped back to the mill – typically the single largest managed outflow, since most operations recycle the bulk of their process water – is measured directly by a flow meter on the reclaim line; seepage through or beneath the embankment is measured from underdrain/toe-ditch collection flow, or calculated from Darcy's law (Question 1) given the phreatic surface position and material permeability; and controlled discharge at the spillway or MDMER compliance point is measured with a calibrated weir or flow meter and sampled under the mine's Environmental Effects Monitoring program.

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