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24-MMP-A6 Mining and the Environment · May 2016

Question 4 of 6: Tailings Impoundment Construction

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

EGBC National Exam — Mining and Mineral Processing Engineering, 09-MMP-A6 Mining and the Environment, 2016-May. 3 hours duration, open book (any non-communicating calculator permitted). SIX questions are printed on the paper; FIVE questions constitute a complete exam paper, and only the first five questions as they appear in the answer book are marked. Most questions require an essay-format answer; clarity and organization are explicitly assessed.

Reference texts: International Network for Acid Prevention (INAP), Global Acid Rock Drainage (GARD) Guide (ARD prediction, static and kinetic testing, sampling programs); Price, W.A., MEND Report 1.20.1, Prediction Manual for Drainage Chemistry from Sulphidic Geologic Materials (1997/2009) (acid-base accounting, sampling protocols); Government of Canada, Metal and Diamond Mining Effluent Regulations (MDMER, the current name for the exam's "MMER") under the Fisheries Act; Government of Canada, Impact Assessment Act (successor to the 2012 Canadian Environmental Assessment Act); BC Ministry of Energy, Mines and Low Carbon Innovation, Health, Safety and Reclamation Code for Mines in British Columbia (current edition) (closure planning, reclamation, waste dump erosion control); Canadian Dam Association (CDA), Dam Safety Guidelines (2013/2019 update) (tailings embankment design, dam safety inspections, failure modes); Global Industry Standard on Tailings Management (GISTM, 2020) (tailings governance and monitoring); Vick, S.G., Planning, Design, and Analysis of Tailings Dams (1990) (upstream/centerline/downstream embankment construction methods, beach hydraulic sorting); ATSDR, Toxicological Profiles for arsenic, polycyclic aromatic hydrocarbons, molybdenum and silica.

Question 4: Tailings Impoundment Construction (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

A. Comparison table and cross-sectional sketches (15 marks)

Raised tailings embankment methods: upstream, centerline, downstream
AttributeUpstreamCenterlineDownstream
Embankment fill/construction material requirementsMinimal engineered fill – a small starter dyke only; each raise is built mostly of cycloned/spigotted tailings sand itself, so little imported borrow material is needed.Moderate engineered fill on the downstream face of every raise (compacted till, rockfill or cycloned sand), while the upstream side rests partly on the tailings beach – an intermediate material demand.Full engineered fill (compacted till, rockfill, or waste rock) for the ENTIRE embankment cross-section at every raise, since none of the structural mass is ever supported by tailings – the highest fill/borrow demand of the three methods.
Mill tailings requirementsRequires a coarse, cyclonable sand fraction (typically >40-60% sand by cyclone underflow) to build a beach strong enough to found the next raise – not usable with a fine, high-clay/slimes tailings stream.Needs a moderately cyclonable sand fraction, though less critical than upstream since the downstream face is independently engineered; can tolerate a somewhat finer overall tailings gradation than the upstream method.No dependency on tailings gradation at all – works with any tailings type, including very fine, high-clay slimes, since the structural embankment never relies on the tailings for support.
Suitability for water storagePoor – not suitable for significant permanent water storage or a large flood-attenuation pond, since a rising phreatic surface driven by a large stored head can saturate and destabilize the loosely-placed sand fill mass.Moderate – can accommodate a modest operating pond but is still not preferred for large permanent water storage due to the partially tailings-supported upstream zone.Good – the fully engineered fill mass can be designed (with a proper core/filter/drain zone) much like a conventional water-retention dam, making it the preferred method where substantial water storage is required.
Seismic resistancePoorest – loosely placed, often saturated hydraulic sand fill is the most susceptible of the three to strength loss and static or seismically-triggered liquefaction (the dominant failure mechanism in several major historical upstream-dam failures).Intermediate – the engineered downstream fill mass adds meaningful seismic resistance versus upstream, though the upstream tailings-supported zone remains a comparative weak point.Best – a fully compacted, engineered structure can be designed and constructed to the same seismic performance standard as a conventional earth/rockfill dam.
Rising rate restrictionsMost restrictive – the rate of raise is limited by how quickly deposited tailings can consolidate and gain sufficient strength to support the next raise; raising too fast is the classic root cause of upstream failures.Moderate restriction – the independently-engineered downstream fill is not consolidation-limited, but the upstream tailings zone still imposes some pacing requirement.Least restrictive – raise rate is governed mainly by fill placement/compaction logistics and available borrow supply, not by tailings consolidation, so it can generally be raised fastest.
Methods for phreatic surface controlDifficult to control – limited opportunity to install internal drains/filters within the sand-fill raises, so the phreatic surface is managed mainly by controlling pond location (kept well back from the crest) and beach width.Moderate control – internal chimney/blanket drains can be incorporated into the engineered downstream portion of each raise, improving on the upstream method.Best control – a full internal zoning with chimney drain, filter and drainage blanket (as in a conventional embankment dam) can be engineered to keep the phreatic surface well within the downstream fill mass.
Relative costLowest – minimal imported fill and simple construction equipment/methods.Intermediate.Highest – full engineered fill volume at every raise is far larger than the other two methods for the same overall height, driving up both material and construction cost.
SketchSee the three cross-sectional sketches below.
Original groundSuccessive raises step UPSTREAM (toward pond)Cycloned/spigotted tailings beach(coarse fraction) supports each new raiseSupernatant pond (fines)Phreatic surfaceUpstream Method
Fig. 4A-1 – Upstream method: successive raises step upstream (toward the pond), founded largely on the settled/cycloned tailings beach of the prior raise.
Original groundCrest stays vertically overstarter dyke centerlinePondDownstream face: engineered fill / rockfill massCenterline Method
Fig. 4A-2 – Centerline method: each raise's crest remains vertically above the starter dyke's centerline; the downstream face is engineered fill, the upstream face is partly tailings-supported.
Original groundCrest steps DOWNSTREAM (away from pond) --widest structural footprint of the 3 methodsBeachDownstream Method
Fig. 4A-3 – Downstream method: each raise steps entirely downstream (away from the pond); the whole cross-section at every stage is engineered fill, never resting on tailings.

B. Beach slope and hydraulic grain-size sorting (5 marks)

Embankment crestBeach ABOVE water(steeper slope, e.g. ~1-3%)Beach BELOW water(flatter slope, e.g. <1%)Water lineDecant pondCOARSE (sand) -- deposited first, near discharge/embankmentFINE (silt/clay slimes) -- carried furthest, settles in pondHydraulic Sorting Across the Tailings Beach
Fig. 4B-1 – Hydraulic sorting along the tailings beach: coarser material drops out near the discharge/embankment on the steeper above-water beach; progressively finer material is carried further and settles in the flatter below-water beach and decant pond.

As tailings slurry is discharged (spigotted or via a cyclone) near the embankment crest and flows down the beach toward the pond, hydraulic sorting by settling velocity produces a systematic, predictable slope and grain-size pattern. The beach above water is comparatively steep (commonly on the order of 1-3%, though the exact value depends on slurry density, particle size distribution and discharge method) because the flow here is shallow, higher-velocity sheet flow that can only keep coarser sand-sized particles in suspension over a short travel distance, so the coarsest fraction drops out almost immediately near the discharge point and armours a relatively steep sub-aerial slope. Once the flow crosses the waterline into the beach below water, velocity drops sharply and the slope flattens markedly (typically well under 1%), because the remaining suspended load is now dominated by progressively finer sand and silt that settles out gradually over a much longer flow path under the ponded water. By the time the flow reaches the decant pond itself, only the finest silt and clay-sized "slimes" fraction remains in suspension, settling slowly to form a soft, low-permeability, low-strength sediment at the pond bottom. This produces a horizontal grain-size gradient – coarse near the embankment, progressively finer with distance toward the pond – that is a defining, predictable feature of hydraulically-deposited tailings and is exploited directly by the upstream and centerline construction methods (Question 4A), which rely on this coarse near-crest material to found the next raise.