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04-BS-4 · December 2018

Question 7 of 7: Magnetic Circuit -- Horseshoe Core, Air Gap, and Relay Armature

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Question 7: Magnetic Circuit -- Horseshoe Core, Air Gap, and Relay Armature (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Check: the dimension lines on Figure 6 give the outer-arc length ($60\text{ cm}$), a leg cross-section of $5\text{ cm}$, a $1\text{ mm}$ gap, and a $30\text{ cm}\times6\text{ cm}$ armature -- but the drawing does not label the core's out-of-page depth or the legs' full vertical run separately from the arc. Following the standard convention for this figure style, the solution below takes the core (and the flux-carrying portion of the gap/armature) as a square $5\text{ cm}\times5\text{ cm}$ cross-section (area $A=25\text{ cm}^2$), and the mean core path as the $60\text{ cm}$ arc plus one $5\text{ cm}$ leg-length allowance on each side ($l_{core}=60+2(5)=70\text{ cm}$); fringing at the gap is neglected, as is standard at this level.
Given data
QuantityValue
$\mu_r$$2000$
$N$$1000\text{ turns}$
$i$$1\text{ A}$
Mean core length $l_{core}$$70\text{ cm}$
Cross-sectional area $A$$25\text{ cm}^2$
Air gap $l_g$$1\text{ mm}$

Find. Total mmf; core and gap reluctances; flux, flux density, and field intensity in the gap; force on the armature.

N=1000 turns totali60 cm outer arc1 mm gap30 cm armature span6 cm5 cm leg widthμ_r=2000
Figure 6: Horseshoe core + relay armature -- N=1000, μ_r=2000, i=1A, 1 mm gap

Approach. Model the horseshoe core and air gap as two reluctances in series driven by one mmf source; solve for flux, then $B$ and $H$ in the gap from the (uniform) cross-sectional area; finally use the magnetic force formula for the attractive force across an air gap.

  1. a) Total mmf. $$\mathcal{F} = Ni = (1000)(1) = \boxed{1000\text{ A}\cdot\text{t}}$$
  2. b) Reluctances. Core (relative permeability $\mu_r$, length $l_{core}$, area $A$): $$\mathcal{R}_{core} = \dfrac{l_{core}}{\mu_0\mu_rA} = \dfrac{0.70}{(4\pi\times10^{-7})(2000)(25\times10^{-4})} = \boxed{1.114\times10^{5}\text{ A}\cdot\text{t/Wb}}$$ Air gap (non-magnetic, $\mu_r=1$, same area $A$, length $l_g$): $$\mathcal{R}_{gap} = \dfrac{l_g}{\mu_0A} = \dfrac{0.001}{(4\pi\times10^{-7})(25\times10^{-4})} = \boxed{3.183\times10^{5}\text{ A}\cdot\text{t/Wb}}$$ Total (series): $$\mathcal{R}_{tot} = \mathcal{R}_{core}+\mathcal{R}_{gap} = \boxed{4.297\times10^{5}\text{ A}\cdot\text{t/Wb}}$$
  3. c) Flux, flux density, field intensity in the gap. $$\phi = \dfrac{\mathcal{F}}{\mathcal{R}_{tot}} = \dfrac{1000}{4.297\times10^5} = \boxed{2.327\text{ mWb}}$$ $$B_g = \dfrac{\phi}{A} = \dfrac{2.327\times10^{-3}}{25\times10^{-4}} = \boxed{0.9308\text{ T}}$$ $$H_g = \dfrac{B_g}{\mu_0} = \dfrac{0.9308}{4\pi\times10^{-7}} = \boxed{7.407\times10^{5}\text{ A/m}}$$
  4. d) Force on the armature. The attractive force across an air gap of area $A$ carrying flux density $B_g$ is $$F = \dfrac{B_g^2A}{2\mu_0} = \dfrac{(0.9308)^2(25\times10^{-4})}{2(4\pi\times10^{-7})} = \boxed{861.9\text{ N}}$$ directed to close the gap (pulling the armature up toward the fixed core).
Final Results -- Question 7
QuantityValue
$\mathcal{F}$$1000\text{ A}\cdot\text{t}$
$\mathcal{R}_{core}$$1.114\times10^5\text{ A}\cdot\text{t/Wb}$
$\mathcal{R}_{gap}$$3.183\times10^5\text{ A}\cdot\text{t/Wb}$
$\phi$$2.327\text{ mWb}$
$B_g$$0.9308\text{ T}$
$H_g$$7.407\times10^5\text{ A/m}$
$F$$861.9\text{ N}$
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