23-Chem-A1 Process Balances and Chemical Thermodynamics · May 2013
Question 7 of 7: Synthesis-Gas Reaction Equilibria
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams — May 2013 — 04-Chem-A1 Process Balances and Chemical Thermodynamics. Three-hour, open-book exam; any non-communicating calculator permitted. Format: seven questions in three parts — answer one of Q1–Q2 (Part A), one of Q3–Q4 (Part B) and two of Q5–Q7 (Part C); four questions of equal value constitute a complete paper. All seven are solved below for completeness. Where property data are needed they are stated explicitly in each Given block. Units follow the paper (mixed SI and US customary).
Reference texts: Felder, Rousseau & Bullard, Elementary Principles of Chemical Processes (4th ed., Wiley) — material & energy balances; Smith, Van Ness, Abbott & Swihart, Introduction to Chemical Engineering Thermodynamics (8th ed., McGraw-Hill) — VLE, residual properties, reaction equilibrium; supporting data from Perry's Chemical Engineers' Handbook (9th ed.) and the NIST Chemistry WebBook.
Given. Reactions (1) CH₄ + H₂O ⇌ CO + 3H₂ ($\Delta n_{gas}=+2$) and (2) CO + H₂O ⇌ CO₂ + H₂ ($\Delta n_{gas}=0$). Standard Gibbs energies of formation (J/mol), as printed in the exam table:
Species
$\Delta G_f^\circ$ at 600 K
$\Delta G_f^\circ$ at 1300 K
CH₄
$-22{,}980$
$+52{,}325$
H₂O(g)
$-214{,}105$
$-175{,}890$
CO
$-164{,}755$
$-227{,}035$
CO₂
$-395{,}305$
$-396{,}310$
H₂
0
0
Find. (a) favourable pressure; (b) favourable temperature; (c) $K_1$ at those conditions; (d) the H₂/CO ratio; (e) $\Delta H^\circ_{800\,\text{K}}$ for reaction 1.
Figure 7 — The two coupled equilibria: reforming (1) makes syngas with a net gain of 2 gas moles; the shift (2) consumes CO with no change in moles.
Approach. Le Chatelier settles (a) and (b) by mole-change and endothermicity; then $K=\exp(-\Delta G^\circ/RT)$ gives (c); the ratio in (d) follows from stoichiometry with the shift shown to be weak; and a two-point $\Delta G^\circ(T)$ fit yields $\Delta H^\circ$ for (e).
(a) Pressure. Reaction 1 produces syngas with $\Delta n_{gas}=+2$ (1 mol CH₄ + 1 mol H₂O → 4 mol product). Le Chatelier: raising pressure shifts a mole-increasing reaction backward. Therefore 1.0 bar gives the higher syngas yield — low pressure favours reforming.
(b) Temperature. Reaction 1 is strongly endothermic, so higher $T$ drives it forward. This is confirmed by its standard Gibbs change, $\Delta G_1^\circ=\Delta G_f^\circ(\text{CO})+3\Delta G_f^\circ(\text{H}_2)-\Delta G_f^\circ(\text{CH}_4)-\Delta G_f^\circ(\text{H}_2\text{O})$:
$$\Delta G_1^\circ(600\,\text{K})=+72{,}330\ \tfrac{\text{J}}{\text{mol}}\ (K\ll1),\qquad \Delta G_1^\circ(1300\,\text{K})=-103{,}470\ \tfrac{\text{J}}{\text{mol}}\ (K\gg1).$$
So 1300 K gives the higher yield. Preferred conditions: high $T$, low $P$ → 1300 K, 1.0 bar.
(c) Equilibrium constant at 1300 K, 1 bar.
$$K_1=\exp\!\Big(\!-\frac{\Delta G_1^\circ}{RT}\Big)=\exp\!\Big(\frac{103{,}470}{8.314\times1300}\Big)=\exp(9.573)=\boxed{1.44\times10^{4}}.$$
The huge value means reforming runs essentially to completion at 1300 K.
(d) H₂/CO ratio. Check the shift at 1300 K: $\Delta G_2^\circ=\Delta G_f^\circ(\text{CO}_2)-\Delta G_f^\circ(\text{CO})-\Delta G_f^\circ(\text{H}_2\text{O})=+6{,}615\ \text{J/mol}$, so $K_2=\exp(-6615/(8.314\times1300))=0.54$. Since $K_2<1$, the shift barely proceeds and consumes little CO. Assuming reaction 1 dominates and reaction 2 is negligible, the products are 3 mol H₂ per 1 mol CO:
$$\boxed{\text{H}_2/\text{CO}\approx 3}.$$
(e) $\Delta H^\circ_{800\,\text{K}}$ for reaction 1. Treat $\Delta H^\circ,\Delta S^\circ$ as roughly constant over 600–1300 K and fit $\Delta G^\circ=\Delta H^\circ-T\Delta S^\circ$ to the two points:
$$\Delta S^\circ=\frac{\Delta G_1^\circ(600)-\Delta G_1^\circ(1300)}{1300-600}=\frac{72{,}330-(-103{,}470)}{700}=251.1\ \tfrac{\text{J}}{\text{mol}\cdot\text{K}},$$
$$\Delta H^\circ=\Delta G_1^\circ(600)+600\,\Delta S^\circ=72{,}330+150{,}686=\boxed{+223\ \text{kJ/mol}}.$$
Being nearly $T$-independent over this range, $\Delta H^\circ_{800\,\text{K}}\approx+223$ kJ/mol — the expected large endothermicity of steam reforming.
Quantity
Result
(a) Favourable pressure
1.0 bar (reaction 1 gains moles)
(b) Favourable temperature
1300 K (endothermic)
(c) $K_1$ at 1300 K
$1.44\times10^{4}$
(d) H₂/CO ratio
≈ 3 (shift weak, $K_2=0.54$)
(e) $\Delta H^\circ_{800\,\text{K}}$, reaction 1
$+223$ kJ/mol
Check: all $\Delta G_f^\circ$ values are read from the printed exam table and agree with JANAF/NIST data to within about 0.1 kJ/mol. A ±100 J/mol change in any entry moves $\Delta H^\circ$ by well under 0.1%; CO₂ enters only through the shift constant $K_2$.