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23-Chem-A1 Process Balances and Chemical Thermodynamics · Undated paper

Question 6 of 6: Methane–Steam Reforming — Equilibrium Composition at 1000 K

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Reference texts: Felder, Rousseau & Bullard, Elementary Principles of Chemical Processes (4th ed., Wiley) — psychrometric (humidity) mass balances with recycle, fuel/air combustion stoichiometry, and waste-heat sensible-energy balances; Smith, Van Ness, Abbott & Swihart, Introduction to Chemical Engineering Thermodynamics (8th ed., McGraw-Hill) — the van der Waals equation of state with one-fluid mixing rules and the reaction-equilibrium constant from standard Gibbs energies; critical-property data from Poling, Prausnitz & O’Connell, The Properties of Gases and Liquids (5th ed.).

Paper structure. 16-CHEM-A1, May 2019, three hours, open book. Part A (Process Mass and Energy Balances) has three questions and Part B (Chemical Thermodynamics) has three. The printed numbering restarts at 1 in Part B, and the cover note reads “Part B (Questions 4 and 6)”. Candidates answer TWO questions from each part; four questions make a complete paper, each of equal value. All six questions are worked below, labelled A1–A3 and B1–B3.

Part A — Process Mass and Energy Balances

Question B3: Methane–Steam Reforming — Equilibrium Composition at 1000 K (equal value)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given. A closed reaction of 2 mol CH₄ + 3 mol H₂O at $T=1000$ K, $P=1$ atm, reaching equilibrium among five species over three elements (C, H, O).

Species$\Delta G^\circ_f$ at 1000 K (kJ/mol)
CH₄+19.3
H₂O−192.72
CO−200.715
CO₂−396.11
H₂0

Find. the equilibrium mole numbers (and mole fractions) of all five species.

Feed2 CH4 + 3 H2O1000 K, 1 atmR1 reforming: CH4 + H2O ⇌ CO + 3 H2Δn = +2, K1 = 26.7R2 shift: CO + H2O ⇌ CO2 + H2Δn = 0, K2 = 1.38
Figure 3 — The five-species system spans two independent reactions: strongly-favoured steam reforming (R1, mole-increasing, aided by the low 1 atm pressure) followed by the mild water-gas shift (R2). Their equilibrium constants close the composition.

Approach. Five species minus three elements leaves two independent reactions — take steam reforming and the water-gas shift. Evaluate each equilibrium constant from the Gibbs energies, write every species in terms of the two extents, and solve the coupled equilibrium equations.

  1. Independent reactions. A convenient independent set is $$\text{(R1) reforming: } \mathrm{CH_4+H_2O\rightleftharpoons CO+3H_2}\ (\Delta n=+2),\qquad \text{(R2) shift: } \mathrm{CO+H_2O\rightleftharpoons CO_2+H_2}\ (\Delta n=0).$$
  2. Equilibrium constants from $\Delta G^\circ$. $\Delta G_1^\circ=\Delta G_{f,CO}^\circ+3\Delta G_{f,H_2}^\circ-\Delta G_{f,CH_4}^\circ-\Delta G_{f,H_2O}^\circ=-200.715-19.3+192.72=-27.30$ kJ/mol and $\Delta G_2^\circ=-396.11+200.715+192.72=-2.68$ kJ/mol, so with $K=\exp(-\Delta G^\circ/RT)$ $$\boxed{K_1=26.7,\qquad K_2=1.38}\quad(RT=8.314\times10^{-3}\ \text{kJ/mol}\cdot\text{K}\times1000\ \text{K}=8.314\ \text{kJ/mol}).$$
  3. Extents and mole table. Let $\xi_1,\xi_2$ be the extents of R1, R2. Then $$n_{CH_4}=2-\xi_1,\ n_{H_2O}=3-\xi_1-\xi_2,\ n_{CO}=\xi_1-\xi_2,\ n_{CO_2}=\xi_2,\ n_{H_2}=3\xi_1+\xi_2,$$ with total $n_t=5+2\xi_1$.
  4. Equilibrium relations at $P=1$ atm. Since $P=1$, $$K_1=\frac{n_{CO}\,n_{H_2}^3}{n_{CH_4}\,n_{H_2O}}\Big(\frac{1}{n_t}\Big)^2,\qquad K_2=\frac{n_{CO_2}\,n_{H_2}}{n_{CO}\,n_{H_2O}}.$$
  5. Solve. Solving the pair simultaneously gives $\xi_1=1.828$ and $\xi_2=0.311$ — a methane conversion of $\xi_1/2=$ 91.4%. The equilibrium composition is $$\mathrm{CH_4}\,0.17,\ \mathrm{H_2O}\,0.86,\ \mathrm{CO}\,1.52,\ \mathrm{CO_2}\,0.31,\ \mathrm{H_2}\,5.80\ \text{mol}\ (n_t=8.66),$$ i.e. mole fractions CH₄ 2.0%, H₂O 9.9%, CO 17.5%, CO₂ 3.6%, H₂ 67.0%.
SpeciesEquilibrium molesMole %
CH₄0.172.0
H₂O0.869.9
CO1.5217.5
CO₂0.313.6
H₂5.8067.0
Total8.66100 (91.4% CH₄ conversion)
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