Question 4 of 6: Part B: Diffusion of Trichloroacetic Acid Through a Stagnant Methanol Film
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format: open-book, three-hour exam; Part A (Heat Transfer, Q1–Q3) and Part B (Mass Transfer, Q4–Q6); all problems 25 points, at least two attempted per part. Every problem is worked in full below.
Reference texts: J. M. Coulson & J. F. Richardson, Chemical Engineering Vols. 1&2 (Coulson & Richardson) — boiling curves, tube-bank convection, gas absorption and column sizing; F. P. Incropera & D. P. DeWitt, Fundamentals of Heat and Mass Transfer (Wiley) — free-convection correlations and the gas-property tables reproduced in the paper; J. R. Welty, C. E. Wicks & R. E. Wilson, Fundamentals of Momentum, Heat and Mass Transfer — the laminar vertical-plate local Nusselt relation; R. E. Treybal, Mass-Transfer Operations (McGraw-Hill) — stagnant-film diffusion, differential (Rayleigh) distillation and packed-tower flooding; supporting property data from Perry’s Chemical Engineers’ Handbook (9th ed.).
Question 4 — Part B: Diffusion of Trichloroacetic Acid Through a Stagnant Methanol Film (25 points)
Given. Component A = trichloroacetic acid ($M_A=163.4$ g/mol) diffuses through stagnant methanol B ($M_B=32.04$ g/mol) across a film $z=2$ mm thick. $D_{AB}=1.862\times10^{-9}$ m²/s. Boundary compositions and densities:
Face
wt% acid
$\rho$ (kg/m³)
$x_A$ (mole frac.)
1 (high)
6 %
1012
0.01236
2 (low)
2 %
1003
0.003986
Find. The molar (and mass) flux $N_A$ of the acid across the film.
Figure 4 — Diffusion of A through a stationary film of B: the acid mole fraction falls almost linearly across the 2-mm methanol layer. Because B does not diffuse, the log-mean $x_{B}$ enters the flux (Stefan diffusion).
Approach. Convert each wt% to a mole fraction and a molar concentration $c=\rho/M_{avg}$, average $c$ across the film, form the log-mean inert mole fraction $x_{B,lm}$, then apply the stagnant-film (Stefan) diffusion equation for A through non-diffusing B.
Mole fractions. On a 100-g basis at face 1: $n_A=6/163.4=0.0367$, $n_B=94/32.04=2.934$ mol, so $x_{A1}=0.0367/2.971=0.01236$ and $x_{B1}=0.98764$. Likewise face 2 gives $x_{A2}=0.003986$, $x_{B2}=0.99601$.
Molar concentration each face. $M_{avg}=100/(n_A+n_B)$, and $c=\rho/M_{avg}$:
$$c_1=\frac{1012}{33.66\times10^{-3}}=3.01\times10^{4},\qquad c_2=\frac{1003}{32.56\times10^{-3}}=3.08\times10^{4}\ \text{mol/m}^3.$$
The film-average total concentration is $c=\tfrac12(c_1+c_2)=\boxed{3.04\times10^{4}\ \text{mol/m}^3}.$
Log-mean inert mole fraction. Since methanol is non-diffusing,
$$x_{B,lm}=\frac{x_{B2}-x_{B1}}{\ln(x_{B2}/x_{B1})}=\frac{0.99601-0.98764}{\ln(0.99601/0.98764)}=0.9918.$$
Stefan flux of the acid. For A diffusing through stagnant B,
$$N_A=\frac{D_{AB}\,c}{z\,x_{B,lm}}\,(x_{A1}-x_{A2})=\frac{(1.862\times10^{-9})(3.04\times10^{4})}{(0.002)(0.9918)}(0.01236-0.003986),$$
$$\boxed{N_A\approx 2.39\times10^{-4}\ \text{mol/m}^2\text{s}.}$$
Mass rate. Multiplying by $M_A$,
$$n_A=N_A M_A=(2.39\times10^{-4})(0.1634)=\boxed{3.9\times10^{-5}\ \text{kg/m}^2\text{s}.}$$
This is the diffusion rate per unit film area; a real device rate would multiply by the interfacial area.