23-Chem-A6 Process Dynamics and Control · May 2013
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
National Exams / EGBC — May 2013 — 04-Chem-A6 Process Dynamics & Control. Three-hour open-book examination; any non-communicating calculator is permitted. Eight problems are printed and any five constitute a complete paper (each worth 20%); all eight are solved below for completeness. Most parts are quantitative (modelling, transfer functions, step/pulse responses, Routh, Nyquist/Bode and IMC design); qualitative sketches are drawn as real figures where the paper asks for them.
Reference texts: D. E. Seborg, T. F. Edgar, D. A. Mellichamp & F. J. Doyle III, Process Dynamics and Control (4th ed., Wiley) — Laplace-domain modelling, transfer functions, feedback stability, frequency response and IMC design; G. Stephanopoulos, Chemical Process Control: An Introduction to Theory and Practice (Prentice Hall) — Routh test, Nyquist criterion, Bode stability and dead-time systems; D. R. Coughanowr & S. E. LeBlanc, Process Systems Analysis and Control (3rd ed., McGraw-Hill) — first-order tank dynamics, step/pulse response and block-diagram algebra. Standard control conventions (deviation variables, unity valve/sensor gains unless stated) are used throughout.
Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.
Given. $G_p=\dfrac{1}{s+5}$; controller $G_c=k_c\!\left(1+\dfrac1s\right)$; $G_v=G_m=1$.
Find. (a) the range of $k_c$ for stability (Routh); (b) the set-point step response at $k_c=1$.
The paper labels $G_c=k_c(1+1/s)$ a "PD" controller, but the $1/s$ term is an integral action — this is the standard PI form (with $\tau_I=1$). The solution uses the controller exactly as printed ($k_c(1+1/s)$); the integral term is what delivers the zero steady-state offset seen in part (b). A true PD controller $k_c(1+\tau_D s)$ would leave a finite offset.
Approach. Form the closed-loop characteristic equation $1+G_c G_p=0$, apply the Routh test to the resulting polynomial for part (a), then invert the closed-loop transfer function by partial fractions for the $k_c=1$ step response.
| Quantity | Value |
|---|---|
| Characteristic equation | $s^2+(5+k_c)s+k_c=0$ |
| Stability range (Routh) | $k_c>0$ |
| Closed-loop poles ($k_c=1$) | $-0.172,\ -5.83$ (overdamped) |
| Step response | $y(t)=1-0.854e^{-0.172t}-0.146e^{-5.83t}$ |
| Steady-state value | $1$ (no offset) |