23-Chem-A6 Process Dynamics and Control · May 2013
Question 6 of 8: Dead-Time Process — Stability and Gain Margin
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams / EGBC — May 2013 — 04-Chem-A6 Process Dynamics & Control. Three-hour open-book examination; any non-communicating calculator is permitted. Eight problems are printed and any five constitute a complete paper (each worth 20%); all eight are solved below for completeness. Most parts are quantitative (modelling, transfer functions, step/pulse responses, Routh, Nyquist/Bode and IMC design); qualitative sketches are drawn as real figures where the paper asks for them.
Reference texts: D. E. Seborg, T. F. Edgar, D. A. Mellichamp & F. J. Doyle III, Process Dynamics and Control (4th ed., Wiley) — Laplace-domain modelling, transfer functions, feedback stability, frequency response and IMC design; G. Stephanopoulos, Chemical Process Control: An Introduction to Theory and Practice (Prentice Hall) — Routh test, Nyquist criterion, Bode stability and dead-time systems; D. R. Coughanowr & S. E. LeBlanc, Process Systems Analysis and Control (3rd ed., McGraw-Hill) — first-order tank dynamics, step/pulse response and block-diagram algebra. Standard control conventions (deviation variables, unity valve/sensor gains unless stated) are used throughout.
Problem 6: Dead-Time Process — Stability and Gain Margin (20%)
Given. $G_p(s)=\dfrac{e^{-\theta s}}{s+1}$ with dead time $\theta=\dfrac{3\pi}{4}$; proportional gain $K_c$. Open loop $L(j\omega)=\dfrac{K_c\,e^{-j\theta\omega}}{j\omega+1}$.
Find. (a) stability at $K_c=1$ and the critical (phase-crossover) frequency $\omega_c$; (b) the gain margin at $K_c=1$.
Problem 6: polar plot of $L=e^{-\frac{3\pi}{4}s}/(s+1)$ at $K_c=1$. The locus crosses the negative-real ($-180^\circ$) axis at $\omega_c=1$ with magnitude $0.707$, inside the unit circle — stable. The gain margin is $1/0.707=\sqrt2\approx1.41$.
Approach. Use the Bode (frequency-response) stability criterion exactly, with no dead-time approximation: find the phase-crossover frequency $\omega_c$ where $\angle L=-180^{\circ}$, evaluate the amplitude ratio there, and compare with unity; the gain margin is the reciprocal of that amplitude ratio.
Phase and the crossover frequency. $\angle L=-\theta\omega-\tan^{-1}\omega$. Setting $\angle L=-\pi$: $$\theta\omega_c+\tan^{-1}\omega_c=\pi\ \Rightarrow\ \tfrac{3\pi}{4}\omega_c+\tan^{-1}\omega_c=\pi.$$ Try $\omega_c=1$: $\tfrac{3\pi}{4}(1)+\tan^{-1}(1)=\tfrac{3\pi}{4}+\tfrac{\pi}{4}=\pi.$ Exactly satisfied, so $$\boxed{\omega_c=1\ \mathrm{rad/time}}.$$
Amplitude ratio at $\omega_c$ (with $K_c=1$). The dead time has unit magnitude, so $\mathrm{AR}=\dfrac{K_c}{\sqrt{\omega_c^2+1}}=\dfrac{1}{\sqrt{1^2+1}}=\dfrac{1}{\sqrt2}=0.707.$
(a) Stability verdict. By the Bode criterion the closed loop is stable iff $\mathrm{AR}<1$ at the phase crossover. Here $\mathrm{AR}=0.707<1$, so for $K_c=1$ the system is stable, with critical frequency $\omega_c=1$.
(b) Gain margin. $$\mathrm{GM}=\dfrac{1}{\mathrm{AR}\big|_{\omega_c}}=\dfrac{1}{0.707}=\boxed{\sqrt2\approx1.41}.$$ The gain may be increased by a factor of $\sqrt2$ before the amplitude ratio reaches unity at $\omega_c$; equivalently the ultimate gain is $K_{cu}=\sqrt2\approx1.41$ (in decibels, $\mathrm{GM}=20\log_{10}\sqrt2\approx3.0\ \mathrm{dB}$).