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18-Env-B5 Industrial & Hazardous Waste Management · December 2019

Question 9 of 10: Solids Retention Time of a Bioreactor with Recycle

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Reference texts: LaGrega, Buckingham & Evans, Hazardous Waste Management, 2nd ed.; Nemerow & Dasgupta, Industrial and Hazardous Waste Treatment, 2nd ed.; Davis & Cornwell, Introduction to Environmental Engineering, 6th ed.; Metcalf & Eddy, Wastewater Engineering: Treatment and Resource Recovery, 5th ed.; Cooper & Alley, Air Pollution Control: A Design Approach; ACGIH, Industrial Ventilation: A Manual of Recommended Practice; Ontario Environmental Protection Act, R.S.O. 1990, c. E.19 and O. Reg. 347 (Waste Management – General); U.S. EPA SW-846 Method 1311 (Toxicity Characteristic Leaching Procedure).

Question 9: Solids Retention Time of a Bioreactor with Recycle (15 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given.

QuantitySymbolValue
Reactor volume$V$5,000 gal
Reactor MLVSS$X$2,000 mg/L
Influent flow$Q$10,000 gal/day
Recycle (RAS) flow$Q_r$5,000 gal/day
Wasted flow (from recycle line)$Q_w$300 gal/day
Clarifier effluent MLVSS$X_e$40 mg/L

Find. The solids retention time (SRT, $\theta_c$); if it is short of typical design practice, how it can be increased.

Approach. The return-sludge (RAS) concentration $X_r$ is not given directly, so recover it from a clarifier solids balance after first recovering the effluent flow $Q_e$ from an overall system flow balance; then apply the standard SRT definition.

  1. Recover the effluent flow. At steady state the only flows crossing the SYSTEM boundary (reactor + clarifier together) are the influent in and the effluent plus waste out — the recycle flow $Q_r$ is entirely internal and does not appear in this balance: $$Q = Q_e+Q_w \;\Rightarrow\; Q_e = 10{,}000-300 = \boxed{9{,}700\ \text{gal/day}}$$
  2. Recover the RAS/underflow concentration $X_r$ from a clarifier solids balance. Solids entering the clarifier (at flow $Q+Q_r$, concentration $X$) equal solids leaving as effluent ($Q_e,X_e$) plus underflow ($Q_r+Q_w$, concentration $X_r$): $$(Q+Q_r)X = Q_eX_e+(Q_r+Q_w)X_r$$ $$(10{,}000+5{,}000)(2000) = (9{,}700)(40)+(5{,}000+300)X_r$$ $$30{,}000{,}000 = 388{,}000+5{,}300\,X_r \;\Rightarrow\; X_r = \boxed{5{,}587\ \text{mg/L}}$$
  3. Solids retention time. $\theta_c$ is the mass of solids held in the system (reactor) divided by the rate solids LEAVE the system (in the waste stream and the effluent, the only two exits crossing the system boundary): $$\theta_c = \frac{VX}{Q_wX_r+Q_eX_e} = \frac{(5{,}000)(2000)}{(300)(5{,}587)+(9{,}700)(40)} = \frac{10{,}000{,}000}{1{,}676{,}100+388{,}000} = \frac{10{,}000{,}000}{2{,}064{,}100} = \boxed{4.85\ \text{days}}$$
  4. Assess and recommend. A conventional activated-sludge process is typically designed for an SRT of about 5–15 days for reliable BOD/TOC removal (and 10–20+ days if nitrification is required); at 4.85 days this system's SRT is at or slightly below the low end of that range, so it is effectively too short for anything beyond basic organic-carbon removal. Since $\theta_c=VX/(Q_wX_r+Q_eX_e)$ is dominated by the $Q_wX_r$ term, the most direct and immediately controllable fix is to reduce the wasting rate $Q_w$ (waste sludge less frequently/at a lower rate), which lengthens $\theta_c$ almost in direct inverse proportion; increasing the reactor volume $V$ or operating at a higher MLVSS $X$ (by returning more solids, i.e. raising $Q_r$/$X_r$) would also increase $\theta_c$, but reducing $Q_w$ is the standard day-to-day operational lever.
Final results
QuantityValue
Effluent flow, $Q_e$9,700 gal/day
Recovered RAS concentration, $X_r$5,587 mg/L
Solids retention time, $\theta_c$4.85 days
Adequate for conventional design (5–15 d)?No — short; reduce $Q_w$ to increase $\theta_c$