Question 3 of 5: Simultaneous Zn–C–O Equilibria — Partial Pressures in a Closed Reactor
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams — 12-Mtl-A1, Materials Thermodynamics. Three-hour, closed-book
exam; one double-sided aid sheet and an approved (Casio or Sharp) calculator permitted.
The cover page states “All FIVE (5) questions need to be answered” — there is no
choice among Questions 1–4, and Question 5 offers a straight OR
between two alternative problems of equal weight (15%); both are solved below for
completeness. Marks: Q1 25%, Q2 15%, Q3 20%, Q4 25%, Q5 15%.
Reference texts: Gaskell, D. R., Introduction to
the Thermodynamics of Materials (2nd–5th ed.) — Ch. 6 (Kirchhoff’s
law and the temperature dependence of ΔH° and ΔS°), Ch. 9 (partial and
integral molar excess free energies, Gibbs–Duhem integration, chemical-equilibrium
constants), and Ch. 12–13 (oxide/carbide stability, Ellingham-type ΔG°(T)
expressions for extractive metallurgy).
Question 3: Simultaneous Zn–C–O Equilibria — Partial Pressures in a Closed Reactor (20%)
Given. T = 897 °C = 1170 K; equimolar
solid ZnO and C; the three formation ΔG°(T) expressions above; activities of pure
solids = 1; the reactor starts with no other gas.
Find. Equilibrium PZn, PCO, PCO2.
Approach. Combine the given formation reactions by Hess’s law to
get K for each of the two stated equilibria, then close the system with an elemental mass
balance — every oxygen atom in the gas phase came from a ZnO that released one Zn atom,
so PZn = PCO + 2PCO2 — giving three equations in three unknowns.
K for ZnO(s) + C(s) ↔ Zn(g) + CO(g). This equals [C+½O2→CO] minus [Zn+½O2→ZnO]:
$$\Delta G^{\circ}_A=(-111700-87.65T)-(-460200+198T)=348{,}500-285.65T$$
$$\Delta G^{\circ}_A(1170\text{ K})=348{,}500-285.65(1170)=14{,}290\text{ J}$$
$$K_A=e^{-\Delta G^{\circ}_A/RT}=e^{-14290/(8.314)(1170)}=0.230=P_{Zn}P_{CO}$$
K for CO2(g) + C(s) ↔ 2CO(g) (Boudouard reaction). This equals 2×[C+½O2→CO] minus [C+O2→CO2]:
$$\Delta G^{\circ}_B=2(-111700-87.65T)-(-394100-0.84T)=170{,}700-174.46T$$
$$\Delta G^{\circ}_B(1170\text{ K})=170{,}700-174.46(1170)=-33{,}418\text{ J}$$
$$K_B=e^{-\Delta G^{\circ}_B/RT}=e^{+33418/(8.314)(1170)}=31.05=\frac{P_{CO}^2}{P_{CO_2}}$$
Mass-balance closure. Every mole of Zn(g) that appears corresponds to
one mole of ZnO decomposed, releasing one O atom into the gas phase as either CO (1 O) or
CO2 (2 O); no other oxygen source exists in the evacuated reactor, so
$$P_{Zn}=P_{CO}+2P_{CO_2}$$
Substituting PCO2 = PCO2/KB
and PZn = KA/PCO into this balance gives a single
cubic in PCO:
$$\frac{2P_{CO}^3}{K_B}+P_{CO}^2-K_A=0$$
Solve the cubic numerically (bisection on PCO>0):
$$\boxed{P_{CO}=0.473\text{ atm}}\qquad
P_{CO_2}=\frac{P_{CO}^2}{K_B}=\frac{(0.473)^2}{31.05}=0.0072\text{ atm}$$
$$\boxed{P_{Zn}=P_{CO}+2P_{CO_2}=0.473+2(0.0072)=0.487\text{ atm}}$$
Check: PZnPCO = (0.487)(0.473) = 0.230 = KA ✓