21-Mat-A2 Materials Transport Phenomena · May 2017
Question 1 of 5: Reservoir Discharge Through a Pipe Network
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams — May 2017 — 12-MTL-A2 Transport Phenomena in Materials Engineering. Three-hour, open-book exam (one textbook of the candidate's choice permitted, no loose notes); any non-communicating calculator permitted. Each of the five questions is worth 25 points, and any four constitute a complete paper — only the first four questions as they appear in the answer book are marked. All five are solved below for completeness. Candidates were told to state all assumptions clearly.
Reference texts: Welty, J. R., Wicks, C. E., Wilson, R. E. & Rorrer, G. L., Fundamentals of Momentum, Heat and Mass Transfer — pipe-friction/Moody-chart methodology (Question 1) and differential-balance derivations (Question 5); Levenspiel, O., Chemical Reaction Engineering — residence-time-distribution moments and the tanks-in-series model (Question 2); Geiger, G. H. & Poirier, D. R., Transport Phenomena in Materials Processing — radiative/convective solidification analysis and the Wiedemann–Franz–Lorenz relation (Question 3); Incropera, F. P. et al., Fundamentals of Heat and Mass Transfer — Biot number and lumped-capacitance criteria (Question 3); Ashby, M. F., Materials Selection in Mechanical Design — thermal-property material-selection charts (Question 4); Geankoplis, C. J., Transport Processes and Separation Process Principles — steady-state Fickian diffusion through a cylindrical tube wall (Question 5).
Question 1: Reservoir Discharge Through a Pipe Network (25 marks)
Find. The volumetric flow rate $Q$ discharged at Point 2.
Fig. 1 — pipe run from the reservoir free surface B, through the entrance (1), two 90° elbows and 450 ft of 6 in. pipe, to the atmospheric exit (2). The vertical leg rises, so the exit stands 50 ft above the entrance and only 100 ft below the free surface.
Approach. Write the mechanical-energy (Bernoulli-with-losses) balance between the reservoir free surface B ($V\approx0$, $P=P_{atm}$) and the exit at Point 2 ($P=P_{atm}$), which is driven purely by the 100 ft net elevation head (the free surface stands 150 ft above the entrance at Point 1, but the vertical leg rises, putting Point 2 50 ft above Point 1); because the Darcy friction factor $f$ depends on the still-unknown velocity through $Re$, solve the energy balance and the Colebrook correlation (the algebraic form of the supplied Moody chart) simultaneously by iteration.
Energy balance, B → 2. With both ends open to atmosphere and $V_B\approx0$, the elevation drop supplies the exit kinetic energy plus all friction and minor losses:
$$z=\frac{V^2}{2g}\left[1+K_{ent}+2K_{elb}+f\frac{L}{D}\right]\;\Rightarrow\;100=\frac{V^2}{2(32.2)}\Big[1+0.25+2(0.90)+f\frac{450}{0.5}\Big]=\frac{V^2}{64.4}\big[3.05+900f\big]$$
Colebrook check on the Moody chart. For commercial steel at $\epsilon/D=3\times10^{-4}$ the friction factor is read (or, equivalently, computed from the Colebrook equation the chart is built from) as a function of $Re=VD/\nu$:
$$\frac{1}{\sqrt f}=-2\log_{10}\left(\frac{\epsilon/D}{3.7}+\frac{2.51}{Re\sqrt f}\right)$$
Guessing $f_0\approx0.0157$ (near the fully-turbulent asymptote for this $\epsilon/D$) and iterating steps 1–2 to convergence:
Converged solution.
$$f=0.0157,\qquad V=\sqrt{\frac{2(32.2)(100)}{3.05+900(0.0157)}}=19.37\ \text{ft/s},\qquad Re=\frac{VD}{\nu}=\frac{19.37(0.5)}{1\times10^{-5}}=9.69\times10^{5}$$
which lies in the complete-turbulence zone of the chart for $\epsilon/D=3\times10^{-4}$, confirming $f=0.0157$ is self-consistent (no further iteration changes it).
Flow rate. With $A=\tfrac{\pi}{4}D^2=\tfrac{\pi}{4}(0.5)^2=0.1963\ \text{ft}^2$:
$$\boxed{Q=VA=19.37(0.1963)=3.80\ \text{ft}^3/\text{s}\ \;(=1707\ \text{gpm}=0.108\ \text{m}^3/\text{s})}$$
Quantity
Value
Darcy friction factor, $f$
0.0157
Velocity, $V$
19.37 ft/s
Reynolds number, $Re$
$9.69\times10^5$
Volumetric flow rate, $Q$
3.80 ft³/s (1707 gpm)
Check
Assumes turbulent-flow kinetic-energy correction $\alpha=1$ at the exit, negligible entrance velocity at the free surface, and that the two 90° elbows are the only fittings besides the entrance (i.e. no additional valve/tee losses at the unlabelled corner points). The driving head is the net 100 ft from the free surface B down to the exit, not 200 ft. The printed figure places the free surface 150 ft above the pipe centreline at Point 1 and shows the 50 ft vertical leg rising between the two elbows, so Point 2 sits 50 ft above Point 1 and $150-50=100$ ft below B; neither horizontal leg changes elevation. Reading that leg as a drop ($z=200$ ft) would inflate the answer by a factor of $\sqrt2$, to $Q=5.41$ ft³/s.