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22-Mec-B8 Engineering Materials · December 2013

Question 8 of 8: Composition of a barium-borate glass-ceramic in weight percent

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Paper format. National Exams, December 2013 — 07-Mec-B8 Engineering Materials. Three hours, open book; any non-communicating calculator permitted. Eight questions, all of equal value; any FIVE constitute a complete paper, so each question is worth 20 marks. Candidates are urged to state any assumptions made. All eight questions are solved below, because the set as a whole is the study resource.

Reference texts (22-Mec-B8 Engineering Materials).

  • Askeland & Wright, The Science and Engineering of Materials, 7th ed. — the primary syllabus text.
  • Callister & Rethwisch, Materials Science and Engineering: An Introduction, 10th ed.
  • Shackelford, Introduction to Materials Science for Engineers, 8th ed. — ceramics, glasses and glass-ceramics.
  • Dieter, Mechanical Metallurgy, 3rd ed. — true stress–strain and the necking instability.
  • Fontana, Corrosion Engineering, 3rd ed. — galvanic series, cathodic protection and Faraday’s law.
  • Groover, Fundamentals of Modern Manufacturing, 7th ed. — composite shaping processes.

Question 8: Composition of a barium-borate glass-ceramic in weight percent (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given. A two-constituent batch specified on a molar basis, with atomic weights taken from the periodic table as the question directs:

Given data
QuantitySymbolValue
Base glass—BaO·4B2O3
Nucleating agent—TiO2, 10 mole %
Atomic weight of bariumABa137.33 amu
Atomic weight of boronAB10.81 amu
Atomic weight of oxygenAO16.00 amu
Atomic weight of titaniumATi47.87 amu

Find. The composition of the nucleated batch in weight percent — reported both on the oxide basis and, as the question’s reference to “each component element” requires, on the elemental basis.

BaO34.79 %B₂O₃63.19 %TiO₂2.01 %oxide basisBa31.16 %B19.62 %Ti1.21 %O48.01 %elemental basisComposition of the BaO·4B₂O₃ + 10 mol% TiO₂ glass-ceramic (wt %)Both rows describe the same batch and both total 100 %: the oxide row answers“composition in weight percent”, the elemental row answers “of each component element”.
The same batch expressed two ways. Oxygen dominates the elemental breakdown at 48 wt % because there are 1190 moles of it per 100 moles of batch, even though it is the lightest element present.

Approach. Take a convenient basis of 100 moles of batch, which turns the given mole percentages directly into moles; convert each constituent to mass through its formula weight; then divide by the total mass, first grouping the atoms by oxide and then by element.

  1. Build the formula weights from the atomic weights. Working up from the elements, $$M_{\text{BaO}} = 137.33 + 16.00 = 153.33 \qquad M_{\text{B}_2\text{O}_3} = 2(10.81) + 3(16.00) = 69.62$$ $$M_{\text{BaO}\cdot 4\text{B}_2\text{O}_3} = 153.33 + 4(69.62) = 153.33 + 278.48 = 431.81\ \text{g/mol}$$ $$M_{\text{TiO}_2} = 47.87 + 2(16.00) = 79.87\ \text{g/mol}$$ Note that the base glass is treated as a single molecular unit of formula BaB8O13 — one barium, eight borons and thirteen oxygens.
  2. Choose a basis and convert mole percent to moles. Taking 100 mol of batch, the 10 mole % of nucleating agent means $$n_{\text{TiO}_2} = 10\ \text{mol}, \qquad n_{\text{glass}} = 90\ \text{mol}$$ A basis of 100 moles is the whole trick of this question: it makes the mole percentages into moles with no arithmetic at all.
  3. Convert moles to masses. $$m_{\text{glass}} = 90(431.81) = 38\,862.9\ \text{g}, \qquad m_{\text{TiO}_2} = 10(79.87) = 798.7\ \text{g}$$ $$m_{\text{total}} = 38\,862.9 + 798.7 = 39\,661.6\ \text{g per 100 mol of batch}$$
  4. Report the two batch constituents in weight percent. Dividing each mass by the total, $$\boxed{\ 97.99\ \text{wt}\%\ \text{BaO}\cdot 4\text{B}_2\text{O}_3 \quad\text{and}\quad 2.01\ \text{wt}\%\ \text{TiO}_2\ }$$ The contrast with the molar specification is striking and is the point of the question: 10 mole % of the nucleating agent is only 2 wt % of the batch, because a mole of the base glass is more than five times heavier than a mole of titania.
  5. Break the glass down into its oxides. Each mole of base glass carries one mole of BaO and four of B2O3, so $$w_{\text{BaO}} = \frac{90(153.33)}{39\,661.6}\times 100 = \frac{13\,799.7}{39\,661.6}\times 100 = 34.79\ \%$$ $$w_{\text{B}_2\text{O}_3} = \frac{90(4)(69.62)}{39\,661.6}\times 100 = \frac{25\,063.2}{39\,661.6}\times 100 = 63.19\ \%$$ $$\boxed{\ 34.79\ \%\ \text{BaO} \ +\ 63.19\ \%\ \text{B}_2\text{O}_3 \ +\ 2.01\ \%\ \text{TiO}_2 = 100.00\ \%\ }$$ This is the form in which a glass technologist would normally quote a batch.
  6. Break the batch down into its elements. The question asks for the atomic weights of each component element, so the elemental composition is also required. Counting atoms per 100 mol of batch: 90 mol Ba, 90(8) = 720 mol B, 10 mol Ti, and for oxygen $$n_{\text{O}} = 90(1 + 12) + 10(2) = 1170 + 20 = 1190\ \text{mol}$$ Multiplying each by its atomic weight gives 12 359.7 g Ba, 7783.2 g B, 478.7 g Ti and 19 040 g O, which sum to 39 661.6 g — the same total as Step 3, and the check that no atom has been lost.
  7. Express the elemental masses as weight percentages. Dividing through by the same total, $$\boxed{\ 31.16\ \%\ \text{Ba} \ +\ 19.62\ \%\ \text{B} \ +\ 1.21\ \%\ \text{Ti} \ +\ 48.01\ \%\ \text{O} = 100.00\ \%\ }$$ Oxygen is the largest single component by weight despite being the lightest element present, simply because there is so much of it: nearly twelve moles of oxygen for every mole of everything else combined. That is a general feature of oxide glasses and is worth remembering as a sanity check on any batch calculation.
Composition of the nucleated glass-ceramic batch
BasisComponentMass per 100 mol batch (g)Weight percent
BatchBaO·4B2O338 862.997.99 %
BatchTiO2798.72.01 %
OxideBaO13 799.734.79 %
OxideB2O325 063.263.19 %
OxideTiO2798.72.01 %
ElementBa12 359.731.16 %
ElementB7 783.219.62 %
ElementTi478.71.21 %
ElementO19 040.048.01 %
—Total39 661.6100.00 %

Check: the atomic weights used are the standard periodic-table values (Ba 137.33, B 10.81, O 16.00, Ti 47.87). Small differences between periodic tables — some quote Ba as 137.3 and Ti as 47.9 — move the answers by less than 0.05 wt % and do not affect any conclusion. The calculation is a batch composition and takes no account of volatilisation of B2O3 during re-melting, which in practice leaves the fired glass slightly boron-lean relative to the batch.

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