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22-Mec-B9 Advanced Engineering Structures · May 2018

Question 3 of 8: Shear centre and shear flow in an idealised wing box

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Paper format. National Exams, May 2018 — 16-Mec-B9 Advanced Engineering Structures. Three hours, open book, any non-communicating calculator permitted. Eight questions are printed, each worth 20 marks, and the rubric states that any five constitute a complete exam paper. All eight are worked here. Marks for the individual parts are those printed inside each problem.

Reference texts. T. H. G. Megson, Aircraft Structures for Engineering Students, 6th ed. (thin-walled open and closed sections, shear flow, shear centre, multi-cell torsion, crack growth and Miner cumulative damage); A. P. Boresi and R. J. Schmidt, Advanced Mechanics of Materials, 6th ed. (yield criteria, unsymmetrical bending, torsion of non-circular sections, shear centre); N. E. Dowling, Mechanical Behavior of Materials, 4th ed. (Paris law, Coffin–Manson, Palmgren–Miner); R. C. Hibbeler, Mechanics of Materials, 10th ed. (statically indeterminate axial members, thermal stress).

Check: the modulus printed for rod (2) in Question 1. The paper prints E2 = 95,000 GPa. No solid has a Young’s modulus of that order — diamond, the stiffest bulk material known, reaches about 1,200 GPa — so the value as printed is not physically realisable and is almost certainly a units slip for 95,000 MPa = 95 GPa, a figure entirely typical of an aluminium alloy and consistent with the way E1 = 150 GPa is written on the same line. Question 1 is therefore worked at E2 = 95 GPa, and the answers obtained by taking the printed number literally are carried alongside in the results table, because the two readings give opposite answers to part (b). Under the paper’s own instruction 1, a candidate should record this assumption with the answer script.

Question 3: Shear centre and shear flow in an idealised wing box (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given. A horizontally symmetric idealised wing box of constant wall thickness 1 mm. Booms 1 and 4 sit on the rear spar at ±120 mm from the horizontal axis of symmetry; booms 2 and 3 sit 600 mm forward of them at the same heights, and wall 2–3 is a semicircular nose of radius 120 mm. The walls carry shear only, so the booms carry all of the direct stress.

QuantityValue
Boom areas B1 = B4500 mm²
Boom areas B2 = B3400 mm²
Box depth (2 × 120 mm)240 mm
Spar-to-spar distance600 mm
Nose radius R120 mm
Wall thickness t1 mm
Applied vertical force Sy10,000 N upward

Find. (a) the chordwise position of the shear centre, and (b) the shear flow in every wall when the 10 kN acts 100 mm to the left of (that is, forward of) the shear centre.

1234600 mm120120 mmS = 10 000 NnoseR = 120booms 1, 4 : B = 500 mm²booms 2, 3 : B = 400 mm²walls effective in shear only · wall thickness 1 mm
Question 3 — the idealised box. The circuit 1–2–3–4 is walked anticlockwise and the section is cut in the rear spar 4–1, which is the wall whose flow is wanted last.

Approach. Idealise, cut, close. Compute \(I_{xx}\) from the booms alone, walk the open-section flows round the cut box, restore continuity with a constant flow \(q_{s,0}\) chosen for zero twist (that locates the shear centre), then superpose the pure torque produced by moving the load off the shear centre.

  1. Second moment of area from the booms. All four booms lie at \(y = \pm 120\) mm from the axis of symmetry, so $$I_{xx} = \sum B_i y_i^2 = 2(500)(120)^2 + 2(400)(120)^2 = 2.592\times10^7\ \text{mm}^4$$ The walls contribute nothing because they are declared effective in shear only.
  2. Open-section shear flows. Cut the box in the rear spar 4–1 and accumulate the boom terms anticlockwise from boom 1: $$q_b = -\frac{S_y}{I_{xx}}\sum B_i y_i$$ Boom 1 gives \(q_{b,12} = -(10\,000/2.592\times10^7)(500)(120) = -23.15\) N/mm; adding boom 2 gives \(q_{b,23} = -41.67\) N/mm; adding boom 3 returns \(q_{b,34} = -23.15\) N/mm, and boom 4 closes the walk at zero as it must at a cut.
  3. Close the section for zero twist. With one constant thickness the rate-of-twist condition \(\oint (q/t)\,\mathrm{d}s = 0\) reduces to a length-weighted average: $$q_{s,0} = -\frac{\sum q_b L}{\sum L}, \qquad L_{23} = \pi R = 377\ \text{mm}, \quad \sum L = 1817\ \text{mm}$$ $$q_{s,0} = +23.93\ \text{N/mm}$$
  4. Shear flows when the load passes through the shear centre. Adding \(q_{s,0}\) to each open flow, $$q_{12} = q_{34} = 0.78,\quad q_{23} = -17.73,\quad q_{41} = 23.93\ \text{N/mm}$$ Vertical equilibrium checks the set: the rear spar and the nose between them carry \((23.93 + 17.73)(240) = 10\,000\) N.
  5. Locate the shear centre (part a). Take moments of those flows about the mid-point of the rear spar, using the swept area \(2A\) of each wall — for the nose, \(2A_{23} = \pi R^2 + 2 L R = 189\,239\) mm²: $$x_{sc} = \frac{\sum q\,(2A)}{S_y} = \boxed{324\ \text{mm forward of the rear spar}}$$ It lies 24 mm forward of the mid-point between the boom stations (300 mm), pulled forward by the closed semicircular nose, but still 36 mm aft of mid-chord (360 mm from the rear spar to the nose tip).
  6. Add the torque for part (b). Moving the 10 kN 100 mm forward of the shear centre applies a pure torque \(T = 10\,000 \times 100 = 10^6\ \text{N}\cdot\text{mm}\). Bredt’s formula spreads it as a constant flow round the single cell, whose enclosed area is \(A = \tfrac{1}{2}(333\,239) = 166\,619\) mm²: $$q_T = \frac{T}{2A} = \frac{-10^6}{333\,239} = -3.00\ \text{N/mm}$$ the sign following the sense of the offset.
  7. Superpose (part b). $$q_{12} = q_{34} = -2.22,\qquad q_{23} = -20.73,\qquad q_{41} = \boxed{20.93\ \text{N/mm}}$$ and with \(t = 1\) mm the largest wall shear stress is 20.9 MPa in the rear spar. The vertical resultant is unchanged at 10 kN, because a pure torque adds no net force.
QuantityValue
Ixx (booms only)2.592 × 107 mm4
Closing flow qs,0 for zero twist23.93 N/mm
(a) Shear centre324 mm forward of the rear spar 1–4, on the axis of symmetry
Torsional flow from the 100 mm offset−3.00 N/mm
(b) q12 = q34−2.22 N/mm
(b) q23 (nose)−20.73 N/mm
(b) q41 (rear spar)20.93 N/mm
Maximum wall shear stress (t = 1 mm)20.9 MPa