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24-Pet-A4 Oil and Gas Well Drilling and Completion · May 2016

Question 1 of 5: Hoisting System — Maximum Drilling Depth

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Reference texts: Bourgoyne, A.T. Jr., Millheim, K.K., Chenevert, M.E. & Young, F.S., Applied Drilling Engineering, SPE Textbook Series (hoisting-system design, bit economics, well control, drill-string design, directional drilling); Rabia, H., Well Engineering & Construction (drill-string tension design, casing/tubular wear classification); Alberta Energy Regulator, Directive 010: Minimum Casing Design Requirements (Canadian regulatory context for tubular design margins).

Question 1: Hoisting System — Maximum Drilling Depth (25 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given.

ItemValue
Lines strung, $n$10
Drilling line1 in. EIPS, nominal strength 103,400 lbf
Drill pipe5 in., 20 lb/ft
Drill collars6 in × 2 in, 100 lb/ft; length $=10\%$ of total depth $D$
Equivalent derrick load, $F_{de}$800,000 lbf
Drillpipe breaking strength600,000 lbf
Available hook horsepower, $HP$800 HP
Tripping speed, $v$60 ft/min
Design safety factor, $SF$2 (applied to every strength-rated component)

Buoyancy and travelling-block/hook weight are explicitly ignored.

Find. The maximum depth $D$ at which the string can still be drilled without exceeding any one of the rig's load-bearing limits.

Derrick load 400,000 lbf Drillpipe strength 300,000 lbf Hook horsepower 440,000 lbf Wire line (10 lines) 517,000 lbf Governing: drillpipe tensile strength (300,000 lbf) → D_max = 10,714 ft
Fig. 1 — Four independent load ceilings on the hook load; the string's own weight climbs at 28 lb/ft of depth until it hits the lowest ceiling.

Approach. Compute the four independent load ceilings the rig imposes on hook load (derrick, drillpipe tension, hoisting horsepower, drilling-line tension), express the string's own weight as a function of depth, and find the depth at which the governing (lowest) ceiling is reached.

  1. Derrick load ceiling. $W_{derrick,max}=F_{de}/SF=800{,}000/2$, so $\boxed{W_{derrick,max}=400{,}000\ \text{lbf}}$.
  2. Drillpipe tensile ceiling. $W_{DP,max}=600{,}000/SF=600{,}000/2$, so $\boxed{W_{DP,max}=300{,}000\ \text{lbf}}$.
  3. Hoisting-horsepower ceiling. Hook power relates load and tripping speed by $HP=\dfrac{W\,v}{33{,}000}$; solving for $W$ at the rig's rated 800 HP and the selected 60 ft/min tripping speed, $W_{HP,max}=\dfrac{33{,}000(800)}{60}$, so $\boxed{W_{HP,max}=440{,}000\ \text{lbf}}$. This is an available-capacity limit, not a strength margin, so $SF$ is not re-applied to it.
  4. Drilling-line tensile ceiling. With $n=10$ lines and no reeving-efficiency table given, assume frictionless sheaves ($E_n=1$), so the fast-line tension is $T_{fast}=W/n$. The line's own allowable tension is $103{,}400/SF=51{,}700$ lbf, giving $W_{line,max}=n\times51{,}700$, so $\boxed{W_{line,max}=517{,}000\ \text{lbf}}$.
  5. Governing ceiling and string weight vs. depth. The lowest of the four is the drillpipe tensile ceiling, $300{,}000$ lbf (Fig. 1). With drill collars occupying $0.10D$ and drill pipe the remaining $0.90D$: $$W(D)=100(0.10D)+20(0.90D)=28D\ \text{lb}$$
  6. Solve for maximum depth. $28D=300{,}000 \Rightarrow D=300{,}000/28$, so $\boxed{D_{max}=10{,}714\ \text{ft}}$ (to the nearest foot).
Check: (1) the design safety factor is applied to strength-rated components (derrick, drillpipe, wire line) but not to the horsepower-based load/speed relation, which is an available-capacity limit rather than a failure margin — this is the standard convention in hoisting-system design problems of this type; (2) frictionless sheaves ($E_n=1$) are assumed for the fast-line tension since no reeving-efficiency table is supplied when such a table is absent.
QuantityValue
Derrick load ceiling400,000 lbf
Drillpipe tensile ceiling300,000 lbf (governs)
Hoisting-horsepower ceiling440,000 lbf
Drilling-line tensile ceiling517,000 lbf
Maximum drilling depth, $D_{max}$10,714 ft
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