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24-Pet-A4 Oil and Gas Well Drilling and Completion · May 2016

Question 2 of 5: Bit Selection by Cost per Foot

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Reference texts: Bourgoyne, A.T. Jr., Millheim, K.K., Chenevert, M.E. & Young, F.S., Applied Drilling Engineering, SPE Textbook Series (hoisting-system design, bit economics, well control, drill-string design, directional drilling); Rabia, H., Well Engineering & Construction (drill-string tension design, casing/tubular wear classification); Alberta Energy Regulator, Directive 010: Minimum Casing Design Requirements (Canadian regulatory context for tubular design margins).

Question 2: Bit Selection by Cost per Foot (25 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given.

ItemValue
Depth bit is run in, $D_{in}$12,000 ft
ROP law$dD/dt=300\,e^{-0.00025D}$
Bit Alife 40 hr, cost $25,000
Bit Blife 25 hr, cost $8,000
Rig operating cost, $C_R$$1,000/hr
Trip-time function$t_t=0.001\,D_{out}$ hr
Connection time2 min/single (30 ft/single)

Find. Which bit (A or B) gives the lower cost per foot drilled, run to the end of its rated life.

Approach. Integrate the exponential ROP law over each bit's rated life to get the footage drilled and the out-depth $D_{out}$, add trip and connection time to the drilling time for a total run cost, and compare cost/ft.

  1. Integrate the ROP equation. Separating variables, $e^{0.00025D}dD=300\,dt$, and integrating from $D_{in}$ to $D_{out}$ over the bit's life $t_d$: $$e^{0.00025D_{out}}=e^{0.00025D_{in}}+0.075\,t_d$$ with $e^{0.00025(12{,}000)}=e^{3}=20.086$.
  2. Bit A ($t_d=40$ hr). $e^{0.00025D_{out}}=20.086+0.075(40)=23.086 \Rightarrow D_{out}=\ln(23.086)/0.00025$, so $\boxed{D_{out,A}=12{,}556.8\ \text{ft}}$, footage $\Delta D_A=556.8$ ft.
  3. Bit B ($t_d=25$ hr). $e^{0.00025D_{out}}=20.086+0.075(25)=21.961 \Rightarrow D_{out}=\ln(21.961)/0.00025$, so $\boxed{D_{out,B}=12{,}357.0\ \text{ft}}$, footage $\Delta D_B=357.0$ ft.
  4. Trip and connection time, each bit. $t_t=0.001D_{out}$; $t_c=(\Delta D/30)(2/60)$ hr. Bit A: $t_{t,A}=12.557$ hr, $t_{c,A}=0.619$ hr, total run time $=40+12.557+0.619=53.18$ hr. Bit B: $t_{t,B}=12.357$ hr, $t_{c,B}=0.397$ hr, total run time $=25+12.357+0.397=37.75$ hr.
  5. Cost per foot. $C/ft=\dfrac{C_{bit}+C_R(t_d+t_t+t_c)}{\Delta D}$. Bit A: $C/ft=\dfrac{25{,}000+1{,}000(53.18)}{556.8}$, so $\boxed{(C/ft)_A=\$140.40/\text{ft}}$. Bit B: $C/ft=\dfrac{8{,}000+1{,}000(37.75)}{357.0}$, so $\boxed{(C/ft)_B=\$128.17/\text{ft}}$.
  6. Decision. $128.17<140.40$, so $\boxed{\text{select Bit B}}$ — despite its shorter life and lower up-front cost, it drills at a lower cost per foot than the longer-lived, more expensive Bit A.
Check: each bit is assumed run to the full end of its rated life before tripping (the standard "minimum cost per foot" bit-economics convention when no premature-pull condition is stated).
QuantityBit ABit B
Out depth, $D_{out}$12,556.8 ft12,357.0 ft
Footage drilled, $\Delta D$556.8 ft357.0 ft
Total run time53.18 hr37.75 hr
Total run cost$78,176$45,754
Cost per foot$140.40/ft$128.17/ft — select