NivaarExam PrepOfficial exam papers ↗

24-Pet-A5 Petroleum Production Operations · May 2018

Question 4 of 5: Gas-Lift Valve Mechanics — Force Balance for Valve No. 3

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

National Exams May 2018 — 17-PET-A5 Petroleum Production Operations (3 hrs, open book). Reference texts: Golan & Whitson, Well Performance, 2nd ed.; Ahmed, Reservoir Engineering Handbook, 5th ed.; Brown, The Technology of Artificial Lift Methods, Vol. 2a–4; Beggs, Production Optimization Using Nodal Analysis, 2nd ed.; Bourgoyne et al., Applied Drilling Engineering, 1st ed. (cementing, Ch. 6).

The source NOTES state that the first four questions as answered constitute a complete paper; every question (1–5) is fully solved below.

Question 4: Gas-Lift Valve Mechanics — Force Balance for Valve No. 3 (25 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given. A casing-pressure-operated (IPO) gas-lift valve's design table; valve No. 3's own row plus the common port/bellows area ratio.

Valve No. 3 depth3300 ft
Tubing pressure at valve depth, $P_t$680 psi
Casing opening pressure at depth, $P_{vo}$962 psi
Area ratio, $R=A_p/A_b$0.1534
Casing gas gradient0.02 psi/ft (20 psi/1000 ft)

Find. (a) Bellows nitrogen charge pressure $P_b$; (b) valve closing pressure $P_{vc}$ at depth; (c) surface opening/closing pressures $P_{so}$, $P_{sc}$.

Approach. Write the valve's force balance at the moment it opens (casing pressure on the exposed bellows area $A_b-A_p$, plus tubing pressure on the port area $A_p$, balanced against the nitrogen dome load on the full bellows area $A_b$); at closing the same balance applies with the tubing-pressure contribution removed (valve closes on casing pressure alone against the dome charge); then translate both depth pressures to surface using the given casing gas gradient.

  1. (a) Bellows charge pressure. Opening force balance: $P_{vo}(A_b-A_p)+P_tA_p=P_bA_b\Rightarrow P_b=P_{vo}(1-R)+P_tR$. $P_b=962(1-0.1534)+680(0.1534)=814.6+104.3$. $\boxed{P_b=918.7\ \text{psi}}$ (at valve depth and temperature).
  2. (b) Valve closing pressure at depth. At closing, casing pressure alone balances the dome load across the exposed area $(1-R)$: $P_{vc}(1-R)=P_b\Rightarrow P_{vc}=P_b/(1-R)=918.7/0.8466$. $\boxed{P_{vc}=1085.2\ \text{psi}}$.
  3. (c) Surface opening and closing pressures. Subtracting the casing gas column over the 3300 ft to surface at 0.02 psi/ft: $P_{so}=P_{vo}-0.02\times3300=962-66$. $\boxed{P_{so}=896.0\ \text{psi}}$. $P_{sc}=P_{vc}-0.02\times3300=1085.2-66$. $\boxed{P_{sc}=1019.2\ \text{psi}}$.
Bellows (N₂)charged pressure Pbarea AbstemPort, area ApCasing pressurePc, acting on (Ab − Ap)Tubing pressure Ptacting on port area ApForce balance at opening: Pvo·(Ab−Ap) + Pt·Ap = Pb·Abi.e. Pb = Pvo·(1−R) + Pt·R , R = Ap/Ab
Fig. 5 — Force balance on a casing-pressure-operated (IPO) gas-lift valve: casing pressure acts on the annular bellows area $(A_b-A_p)$, tubing pressure acts on the port area $A_p$, opposed by the nitrogen dome charge over the full bellows area $A_b$.
QuantityValue
(a) Bellows nitrogen pressure, $P_b$918.7 psi
(b) Valve closing pressure at depth, $P_{vc}$1085.2 psi
(c) Surface opening pressure, $P_{so}$896.0 psi
(c) Surface closing pressure, $P_{sc}$1019.2 psi