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22-Agric-A7 Chemistry and Microbiology of Foods · May 2017

Question 3 of 12: Water Activity Control

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Paper format. 04-Agric-A7 Chemistry and Microbiology of Foods, National Exams May 2017 — a three-hour closed-book exam (one aid sheet, both sides; approved calculator permitted). The paper is in two sections: Section I (Food Chemistry, Questions 1–6) and Section II (Food Microbiology, Questions 7–12); candidates answer any three questions from each section for a 100-mark paper (each question worth 16.7 marks). All twelve questions are worked here so the set is a complete study resource.

Reference texts. S. Damodaran, K.L. Parkin and O.R. Fennema (eds.), Fennema's Food Chemistry, 5th ed. (enzyme kinetics, water activity and sorption isotherms, lipid crystallization/polymorphism, protein gelation, popcorn starch/glass transition); R.P. Singh and D.R. Heldman, Introduction to Food Engineering, 5th ed. (reaction-order kinetics, quality-loss modelling); J.M. Steffe, Rheological Methods in Food Process Engineering, 2nd ed. (creep-recovery of viscoelastic doughs); J. Jay, M. Loessner and D. Golden, Modern Food Microbiology, 7th ed. (bacterial growth curve, intrinsic/ extrinsic factors, Salmonella, quorum sensing, viral/prion foodborne agents, rapid methods, sampling plans); C. Mortimore and C. Wallace, HACCP: A Practical Approach, 3rd ed. (the seven HACCP principles).

Section I — Food Chemistry

Question 3: Water Activity Control (16.7 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

(a) Controlling aw in a sealed package vs. a storage room

Water activity is the equilibrium relative humidity of the headspace surrounding the food, expressed as a fraction, and it — not total moisture content — is what governs microbial growth, enzymic activity and many chemical deterioration rates. Inside a sealed package, the headspace air is a fixed, finite volume in intimate contact with the product, so $a_w$ can be managed three ways: (1) include a desiccant or humectant sachet co-packaged with the product, which buffers the headspace relative humidity toward a target value by exchanging moisture with the air rather than the food; (2) choose a barrier film with the right water-vapour transmission rate so that, over the product's shelf life, moisture migration through the packaging wall is negligible compared with the product's own moisture-sorption capacity; and (3) formulate the product itself with humectants (e.g. glycerol, sugars, salt) so its own equilibrium $a_w$ sits at the target value, since a sealed package eventually equilibrates to whatever $a_w$ the product's sorption isotherm dictates for its given moisture content. In a storage room, by contrast, the air volume is effectively infinite compared with any one product, so $a_w$ must be controlled by conditioning the room air itself: (1) mechanical dehumidification/ humidification and temperature control of the HVAC system to hold a target relative humidity; (2) air exchange rate management (minimizing uncontrolled infiltration of outside air, which would otherwise drag the room back toward ambient conditions); and (3) product turnover and loading density control, since a densely packed room of high-moisture product can itself raise local humidity around individual items faster than the HVAC system can compensate.

(b) Why heating at constant relative humidity lowers equilibrium moisture content

A food's moisture sorption isotherm — equilibrium moisture content (EMC) plotted against $a_w$ at fixed temperature — shifts downward as temperature rises. Physically, water binds to a food's polar and hydrophilic sites (sugars, proteins, salts) through an exothermic process (hydrogen bonding, hydration of ions); the net heat released when water binds is the isosteric heat of sorption. Raising the temperature adds thermal energy that favours the higher-entropy, unbound (desorbed) state, so at a fixed relative humidity (i.e. a fixed $a_w$, since RH and $a_w$ are numerically the same quantity at equilibrium) less water is needed to satisfy the equilibrium condition — the same $a_w$ is reached at a lower moisture content because the binding sites hold water less strongly at the higher temperature. This is the same phenomenon as a rising vapour pressure of pure water with temperature, applied to bound water in a hygroscopic solid.

(c) Adjusting aw with solute, and its limitations

Adding a soluble humectant (salt, sugar, glycerol, sorbitol) to a food lowers $a_w$ by Raoult's -law-type depression: dissolved solute reduces the mole fraction (and hence the escaping tendency) of water, so $a_w = \gamma_w x_w$ falls below 1 in proportion to the solute's concentration and its own water-binding strength (captured empirically by the Norrish or Money & Born equations for non-ideal food solutions). In practice, a target $a_w$ is reached by formulating the product with a calculated amount of humectant, guided by the solute's known $a_w$-depression curve, then verifying with a water-activity meter. The limitations are significant: (1) the required solute load to reach microbiologically safe $a_w$ (typically $a_w<0.85$ for many pathogens) is often organoleptically unacceptable — oversalted or oversweet products; (2) different solutes depress $a_w$ non-additively and non-linearly, so mixtures must be tested empirically rather than calculated by simple summation; (3) the depression achieved depends on the solute actually dissolving and equilibrating throughout the matrix, which can be slow in solid or highly viscous foods; and (4) many humectants alter texture, osmotic stress on the product's own cells (for fresh-cut items) or chemical stability (e.g. accelerating Maillard browning) as an unwanted side effect of the very ingredient added to control $a_w$.