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04-BS-11 · December 2014

Question 6 of 7: Glass-Fibre Load Sharing in Nylon; Minimum Radius Ratio for CN=4

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

National Exam 04-BS-11, Properties of Materials — December 2014. 3 hours, closed-book examination (approved Casio or Sharp calculator only). Any five questions constitute a complete paper; only the first five questions as they appear in the answer book are marked. All seven questions are solved below for completeness.

Reference texts: Callister & Rethwisch, Materials Science and Engineering: An Introduction, 9th ed. (crystal structure, mechanical behaviour, phase diagrams, polymers, corrosion, ceramics, casting).

Question 6: Glass-Fibre Load Sharing in Nylon; Minimum Radius Ratio for CN=4 (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given. (a) $V_f=10\%$ E-glass, $V_m=90\%$ nylon; $E_{glass}=10\times10^6$ psi, $E_{nylon}=0.5\times10^6$ psi. (b) Tetrahedral (CN=4) coordination geometry.

Find. (a) Fraction of applied load carried by the glass fibres. (b) Derive the minimum cation/anion radius ratio for 4-fold coordination.

cation (rᶜ)anion (rᵃ)CN=4: cation in a tetrahedral hole
Fig. Q6b — four anions at alternating corners of a cube (a regular tetrahedron), with the cation at the cube centre.

Approach

Part (a) uses the isostrain (parallel, rule-of-mixtures) load-sharing assumption appropriate for fibres and matrix loaded together along the fibre direction. Part (b) places the four anions at alternating corners of a cube (forming a regular tetrahedron) with the cation at the cube centre, then uses two geometric contact conditions — anion–anion touching along the cube's face diagonal, and cation–anion touching along half the body diagonal — to solve for the limiting radius ratio.

  1. (a) Isostrain load fraction. Under equal strain, each constituent carries load in proportion to $E_iV_i$: $$\frac{F_{glass}}{F_{total}}=\frac{E_{glass}V_f}{E_{glass}V_f+E_{nylon}V_m} =\frac{(10\times10^6)(0.10)}{(10\times10^6)(0.10)+(0.5\times10^6)(0.90)} =\frac{1.0\times10^6}{1.45\times10^6}=\boxed{69.0\%}.$$ Despite being only 10% of the volume, the glass fibres carry the large majority of the load because their modulus is 20× that of the nylon matrix.
  2. (b) Setting up the geometry. Place four anions (radius $r_A$) at alternating corners of a cube of edge $a$ (a regular tetrahedron), with the cation (radius $r_C$) at the cube centre. At the minimum stable ratio, the anions just touch each other and the cation touches all four anions simultaneously.
  3. Anion–anion contact (tetrahedron edge = cube face diagonal). The tetrahedron formed by alternating cube corners has edge length equal to the cube's face diagonal, $a\sqrt2$; setting this equal to $2r_A$ (anions touching), $$a\sqrt2=2r_A\ \Rightarrow\ a=r_A\sqrt2.$$
  4. Cation–anion contact (half the body diagonal). The distance from the cube centre to any corner is half the body diagonal, $\frac{a\sqrt3}{2}$; setting this equal to $r_C+r_A$ (cation touching each anion), $$\frac{a\sqrt3}{2}=r_C+r_A.$$
  5. Solve for the ratio. Substituting $a=r_A\sqrt2$, $$\frac{r_A\sqrt2\cdot\sqrt3}{2}=r_C+r_A\ \Rightarrow\ r_C=r_A\left(\frac{\sqrt6}{2}-1\right) \ \Rightarrow\ \frac{r_C}{r_A}=\boxed{0.225}.$$ Below this ratio the cation would "rattle" in the tetrahedral hole without touching all four anions (unstable); at or above it, 4-fold coordination is geometrically stable.
QuantityResult
(a) Fraction of load carried by glass fibres69.0%
(b) Minimum radius ratio for CN=40.225