Question 4 of 7: Fraction of mass transfer in the laminar zone of a flat plate
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams — December 2014 — 04-Chem-A3 Mass Transfer Operations. Three-hour, open-book exam; any non-communicating calculator permitted. Format: seven questions in three parts — answer one of Q1–Q2 (Part A), one of Q3–Q4 (Part B) and two of Q5–Q7 (Part C); four questions of equal value constitute a complete paper. All seven are solved below for completeness. Every property datum (vapour pressures, diffusivities, Henry constants) is stated in the question, so each answer is self-contained.
Reference texts: Geankoplis, Transport Processes and Separation Process Principles (4th ed., Prentice Hall) — molecular diffusion, convective mass transfer and gas absorption; Welty, Wicks, Wilson & Rorrer, Fundamentals of Momentum, Heat and Mass Transfer (6th ed., Wiley) — boundary-layer mass transfer and diffusion with reaction; Incropera & DeWitt, Fundamentals of Heat and Mass Transfer (species diffusion, sphere in a stagnant medium); Treybal, Mass-Transfer Operations (3rd ed.) — packed-tower and wetted-wall design; supporting data from Perry's Chemical Engineers' Handbook (9th ed.).
Question 4: Fraction of mass transfer in the laminar zone of a flat plate (Part B — equal value)
Given. A single flat plate carries a laminar leading region up to transition, then a turbulent region to the trailing edge. The total mass transferred is the integral of the local coefficient over the plate; we want the laminar share.
Quantity
Value
Transition Reynolds number $Re_t$
$2.0\times10^5$
Plate-end Reynolds number $Re_L$
$3.0\times10^6$
Laminar local $Sh_x$
$0.332\,Re_x^{1/2}Sc^{1/3}$
Turbulent local $Sh_x$
$0.0292\,Re_x^{4/5}Sc^{1/3}$
Find. The percentage of total mass transfer occurring within the laminar zone ($0\le x\le x_t$).
Approach. The total transfer per unit width is $\propto\int k_c\,dx=\int (Sh_x D_{AB}/x)\,dx$; substituting $x=(\nu/v)Re_x$ turns each region’s integral into a Reynolds-number group in which the common factor $D_{AB}Sc^{1/3}$ cancels when we take the ratio.
Set up the length-integrated groups. Since $k_{c,x}=Sh_x D_{AB}/x$ and $x\propto Re_x$, the laminar and turbulent contributions reduce (after $\int x^{-1/2}dx$ and $\int x^{-1/5}dx$) to $$W_\text{lam}\propto 0.664\,Re_t^{1/2},\qquad W_\text{turb}\propto 0.0365\left(Re_L^{4/5}-Re_t^{4/5}\right),$$ where $0.664=0.332\times2$ and $0.0365=0.0292\times\tfrac54$ are the integration constants. The shared $D_{AB}Sc^{1/3}$ cancels in the ratio.
Only about 6% of the transfer occurs in the laminar zone even though the local coefficient there is the highest on the plate: the laminar region spans just $Re_t/Re_L=1/15$ of the plate length, and the turbulent coefficient (falling only as $x^{-1/5}$) sustains strong transfer over the remaining 93% of the plate. The result is independent of $Sc$ and $D_{AB}$, as those cancel in the ratio.