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23-Chem-B6 Petroleum Refining and Petrochemicals · December 2013

Question 3 of 6: Characterisation of Petroleum Fractions, Flash Point and Mass of Gas in a Tank

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Paper format: Closed-book, 3 hours; six problems of equal value, of which five constitute a complete paper (the first four in the answer book are marked). Most parts call for concise essay answers; several require calculations with all steps shown.

Reference texts: Gary, Handwerk, Kaiser & Geddes, Petroleum Refining: Technology and Economics (5th ed., CRC Press) — refinery processes, product properties; Fahim, Al-Sahhaf & Elkilani, Fundamentals of Petroleum Refining (Elsevier) — hydrogen production, treating, cracking; Felder, Rousseau & Bullard, Elementary Principles of Chemical Processes (4th ed., Wiley) — material balances, recycle, combustion and gas-law calculations; supporting property data from Perry's Chemical Engineers' Handbook (9th ed.).

Question 3: Characterisation of Petroleum Fractions, Flash Point and Mass of Gas in a Tank (20 marks — equal value)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

(a) Modes of characterisation of petroleum fractions

(i) Main modes. Petroleum fractions are characterised by (1) boiling behaviour — the true-boiling-point (TBP) curve and the standard ASTM D86 / D1160 distillation, giving initial and final boiling points and the boiling range; (2) density / gravity — specific gravity and API gravity; (3) bulk composition — the PONA/PIONA analysis (paraffins, iso-paraffins, olefins, naphthenes, aromatics) and sulphur/nitrogen content; and (4) correlating indices such as the Watson (UOP) characterisation factor $K = \dfrac{(T_B)^{1/3}}{SG}$ with $T_B$ the mean average boiling point in °R, which classifies a fraction as paraffinic ($K\approx12.5$–13), naphthenic (~11) or aromatic (~10).

(ii) Advantages and limitations. Distillation data are simple, reproducible and directly tied to product cut-points, but they say nothing about chemical type. Density/API is fast and correlates with many properties, yet two very different fractions can share a gravity. PONA gives real molecular insight but is slow and needs sophisticated analysis (chromatography, mass spectrometry). The characterisation factor conveniently bundles boiling point and gravity into one number for property estimation, but it is an empirical correlation and loses accuracy for wide or highly aromatic cuts. In practice several modes are combined.

(b) Flash point

The flash point of a fuel is the lowest temperature at which the liquid gives off enough vapour to form an ignitable (flammable) vapour–air mixture just above its surface, so that a momentary "flash" occurs when a small flame or spark is applied — but at which sustained combustion is not yet supported. It is a key safety property for storage, handling and classification of fuels (measured by closed-cup, e.g. Pensky–Martens, or open-cup methods).

(c) Mass of air in the cylindrical tank

Given. A horizontal cylindrical tank, inner diameter $D=3$ m and length $L=7$ m, full of air ($M=29$ g/mol) at $T=80$ °C and $P=2500$ kPa absolute.

QuantityValue
Diameter / length3 m / 7 m
Temperature80 °C = 353.15 K
Pressure (absolute)2500 kPa
Molar mass of air29 g/mol

Find. The mass of air in the full tank.

Approach. Compute the cylinder volume, use the ideal-gas law to get the moles of air, then multiply by the molar mass.

  1. Tank volume. For a cylinder, $V = \dfrac{\pi D^2}{4}L$: $$V = \frac{\pi (3)^2}{4}(7) = \boxed{49.48\ \text{m}^3}.$$
  2. Moles of air (ideal gas). With $P=2.5\times10^{6}$ Pa, $R=8.314\ \text{J/mol}\cdot\text{K}$, $T=353.15$ K: $$n = \frac{PV}{RT} = \frac{(2.5\times10^{6})(49.48)}{(8.314)(353.15)} = 4.213\times10^{4}\ \text{mol}.$$
  3. Mass of air. Multiply by the molar mass $M=0.029$ kg/mol: $$m = nM = (4.213\times10^{4})(0.029) = \boxed{1222\ \text{kg}}.$$
QuantityResult
Tank volume49.48 m³
Moles of air4.213 × 10⁴ mol
Mass of air≈ 1222 kg
Check
Air at 2500 kPa and 80 °C is only moderately compressed; air is well above its critical temperature (about 133 K), so the compressibility factor $Z$ is within about 1% of unity and the ideal-gas law is entirely adequate here. A real-gas correction would change the mass by only a few kilograms.