Question 7 of 7: Mathematical-Programming Model to Minimize the Worst Job's Lateness
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Technical Examinations — May 2015 — 98-Ind-A4 Production Management. Three-hour, closed-book exam; Casio or Sharp approved calculators only. Format: seven questions, each worth 20 marks (sub-part weights as tabulated on the front page); only the first five questions appearing in the answer book are marked, so candidates effectively choose 5 of 7. All seven are solved below for completeness. The paper asks for point-form answers wherever possible; the solutions below use full working for clarity.
Reference texts: Nahmias & Olsen, Production and Operations Analysis (7th ed., Waveland/McGraw-Hill) — forecasting, inventory (EOQ) and aggregate planning; Sipper & Bulfin, Production: Planning, Control, and Integration — production-management systems; Hillier & Lieberman, Introduction to Operations Research (11th ed.) — LP formulation and project scheduling (CPM/PERT); Pinedo, Scheduling: Theory, Algorithms, and Systems (5th ed.) — parallel-machine scheduling, makespan and tardiness; Hopp & Spearman, Factory Physics (3rd ed.) — variability and production-system inefficiency; Niebel & Freivalds, Methods, Standards, and Work Design — division of labour and work-design history; ISO 9001:2015 and the Toyota Production System literature — quality management, 5S/lean and TPM.
Question 7: Mathematical-Programming Model to Minimize the Worst Job's Lateness (20 marks)
The paper prints the job codes ("62401," "61184," "84056," "66298," "61910," "68212," "64813") without the leading "B"; they are read below as B2401, B1184, B4056, B6298, B1910, B8212, B4813. The question asks only for a mathematical programming model (single sub-part, 20 marks), with no per-job due dates given.
Given. Fourteen jobs, each with a fixed processing time (seconds) shown once regardless of which machine runs it (the three machines have "similar capabilities," so a job's time does not depend on its assigned machine); three identical parallel machines A, B, C. No individual job due dates or a common deadline are stated on this sitting.
Job
Batch size
Time (s)
B2401
72
3,100
B7982
126
4,400
B6183
45
6,000
B1184
110
3,800
B9455
240
3,800
B4056
32
4,300
B1847
32
4,300
B6298
32
4,300
B9989
192
1,800
B1910
64
1,200
B3311
64
1,200
B8212
32
2,900
B4813
64
1,000
B7214
64
1,000
Initial totals
A 11,300 / B 26,200 / C 5,600
Find. A mathematical programming (mixed-integer) model whose decision variables and constraints schedule the 14 jobs across the 3 machines to minimize the lateness of the single worst-off job.
Approach. Lateness is formally $L_j=C_j-d_j$, the completion time of job $j$ minus its due date; since no per-job or common due date is stated on this sitting, the model below treats the unstated due date as $d_j=0$ for every job — the standard convention when a scheduling problem gives no due dates — which collapses "minimize the lateness of the worst job" exactly to "minimize the makespan," $L_{max}=\max_j(C_j-0)=C_{max}$. The formulation is built generally (with an explicit $d_j$ term) so it is ready to use unchanged the moment real due dates are supplied, then solved as a bonus numeric check using the given processing-time data.
Decision variables. For each job $j=1,\dots,14$ and machine $k\in\{A,B,C\}$: $x_{jk}\in\{0,1\}=1$ if job $j$ is assigned to machine $k$. $C_k\ge0$ = completion time (total load) of machine $k$. $L_{max}\ge0$ = the lateness of the worst job (the objective).
Assignment constraints. Every job runs on exactly one machine:
$$\sum_{k\in\{A,B,C\}}x_{jk}=1\qquad\forall j=1,\dots,14.$$
Machine load / completion time. Each machine's completion time is the sum of the processing times $p_j$ of every job assigned to it (all jobs on a machine run back-to-back with no idle time in an optimal single-stage schedule):
$$C_k=\sum_{j=1}^{14}p_j\,x_{jk}\qquad\forall k\in\{A,B,C\}.$$
Worst-job lateness. With every job sharing due date $d_j=d=0$ (unstated on this sitting), the lateness of the job that finishes last on machine $k$ equals $C_k-d$; the worst job overall is on whichever machine has the largest completion time:
$$L_{max}\ge C_k-d\qquad\forall k\in\{A,B,C\}.$$
Objective. Minimize the worst job's lateness:
$$\boxed{\min L_{max}}\quad\text{s.t. the constraints above, } x_{jk}\in\{0,1\},\ C_k,L_{max}\ge0.$$
This is the standard $P||C_{max}$ (identical parallel-machine makespan-minimization) mixed-integer formulation; if real due dates $d_j$ were supplied, only Step 4's right-hand side would change to $d_j$ (evaluated per job, not per machine), and a job-level lateness variable $L_j=C_j-d_j$ would replace the machine-level $C_k-d$ term.
Element
Formulation
Variables
$x_{jk}\in\{0,1\}$, $C_k\ge0$, $L_{max}\ge0$
Objective
$\min L_{max}$
Assignment
$\sum_k x_{jk}=1$ $\forall j$
Machine load
$C_k=\sum_j p_j x_{jk}$ $\forall k$
Worst-job lateness
$L_{max}\ge C_k-d_j$ $\forall k$ (with $d_j=0$ here, absent real due dates)
Check
No individual due date or common deadline is printed anywhere in this sitting's Question 7 — treating the unstated due date as $d_j=0$ per job is the standard scheduling-theory convention and is what turns "minimize lateness of the worst job" into a well-posed model without inventing data the exam does not supply. If a deadline were given, only the $d_j$ term in Step 4 would need to change; the rest of the model (assignment, load, objective structure) is unaffected either way.
Bonus numeric validation. Solving the model above with the given processing-time data (not required by the question, but a useful check that the formulation is well-posed and achievable) gives the following. The total work content is $\sum_j p_j=43{,}100$ s, giving a lower bound $C_{max}\ge\lceil43{,}100/3\rceil=14{,}367$ s that no assignment can beat; an exhaustive search over 3-way partitions of the 14 jobs achieves $\boxed{L_{max}=C_{max}=14{,}400\ \text{s}}$ (Machine A 14,300 s; Machine B 14,400 s; Machine C 14,400 s), only 33 s above the theoretical floor — confirming the model in Steps 1–5 is both feasible and tight against the data.
Figure 2 — Optimal load-balanced assignment for the model above (bonus numeric validation): Machine A 14,300 s; Machine B 14,400 s; Machine C 14,400 s. Worst-machine completion time $L_{max}=C_{max}=14{,}400$ s, 33 s above the 14,367 s theoretical floor.