Question 7 of 7: Ellingham-Diagram Readings for Mn/MnO and Ca
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
National Exams — December 2018 — 10-Met-A1 Metallurgical Thermodynamics. Three-hour, closed-book exam using an approved (Casio or Sharp) calculator; candidates were urged to state any interpretive assumptions in writing. Answer only five of the seven questions (any five constitute a complete paper) — all seven are solved below for completeness. All questions are of equal value (20 marks each out of 100).
Reference texts: Gaskell, D. R., Introduction to the Thermodynamics of Materials (2nd–5th ed.) — source of the first-law/second-law relations, the ΔG°=−RT ln K chemical-equilibrium treatment, and the attached Ellingham diagram (Fig. 9-3) used in Question 7; standard 298 K entropies and enthalpies of formation for CO, CO₂, O₂, H₂, H₂O(g), Mn, MnO, Ca, CaO, Mg and MgO from the NIST–JANAF Thermochemical Tables.
Question 7: Ellingham-Diagram Readings for Mn/MnO and Ca (20 marks)
Check: parts (a)–(d) below are computed from standard 298 K formation data (ΔH°f, S°) for MnO, CO, CO₂, H₂O(g), CaO and MgO via the linear ΔG°(T) ≈ ΔH°−TΔS° approximation that the attached Ellingham diagram is itself built from (the diagram's straight lines ARE this approximation, plotted). The computed Mn/MnO line position (≈−595 kJ at 900°C) and the Ca line's marked melting/boiling points both fall where the attached diagram shows them (see figure). Ca's melting/boiling points in part (e)/(f) are standard reference values (CRC Handbook), consistent with the "m"/"b" markers plotted on the Ca line of the attached diagram.
Given. The attached Ellingham diagram (Fig. 9-3, reproduced below) with its $\text{O}$/$\text{H}$/$\text{C}$ nomographic pivot points for reading $P_{O_2}$, H₂/H₂O and CO/CO₂ ratios directly off a reaction line; $T=900\,{}^{\circ}\text{C}=1173$ K for parts (a)–(c), $T=800\,{}^{\circ}\text{C}=1073$ K for part (d).
[Figure not reproduced: Ellingham diagram, Fig. 9-3. See the official exam paper or the cited reference text.]
Figure 9-3 (Gaskell) — Ellingham diagram for the oxides used in this question. The $2\text{Mn}+\text{O}_2=2\text{MnO}$ line runs through roughly $-600$ kJ near $900\,{}^{\circ}\text{C}$; the $2\text{Ca}+\text{O}_2=2\text{CaO}$ line is the lowest (most stable oxide) line shown, with its "m" (melting) and "b" (boiling) markers visible around $840\,{}^{\circ}\text{C}$ and $1480\,{}^{\circ}\text{C}$.
Find. (a) $P_{O_2}$ at the Mn/MnO equilibrium, 900°C; (b) CO/CO₂ ratio at the same equilibrium; (c) H₂/H₂O ratio at the same equilibrium; (d) $\Delta G^{\circ}$ for Ca$+$MgO$=$CaO$+$Mg at 800°C; (e)–(f) melting and boiling point of Ca.
Approach. Build each line's $\Delta G^{\circ}(T)=\Delta H^{\circ}-T\Delta S^{\circ}$ from 298 K formation data, evaluate at the stated temperature, then combine the Mn/MnO line with the CO/CO₂ and H₂/H₂O reference lines through the shared $P_{O_2}$ (exactly how the diagram's nomographic scales are constructed).
(a) $2\text{Mn}+\text{O}_2=2\text{MnO}$ line at 900°C. With $\Delta H^{\circ}_f(\text{MnO})=-385.2$ kJ/mol, $S^{\circ}(\text{MnO})=59.71$, $S^{\circ}(\text{Mn})=32.01$, $S^{\circ}(\text{O}_2)=205.1$ J K−1mol−1:
$$\Delta H^{\circ}=2(-385{,}200)=-770{,}400\ \text{J},\qquad \Delta S^{\circ}=2(59.71)-[2(32.01)+205.1]=-149.7\ \text{J/K},$$
$$\Delta G^{\circ}_{1173}=-770{,}400-(1173)(-149.7)=\boxed{-594{,}800\ \text{J}}.$$
Since $\Delta G^{\circ}=RT\ln P_{O_2}$ for $2\text{Mn}+\text{O}_2=2\text{MnO}$ (unit activities for the solids):
$$P_{O_2}=\exp\!\left(\frac{\Delta G^{\circ}}{RT}\right)=\exp\!\left(\frac{-594{,}800}{(8.314)(1173)}\right)=\boxed{3.25\times10^{-27}\ \text{atm}}.$$
(b) CO/CO₂ ratio. For $2\text{CO}+\text{O}_2=2\text{CO}_2$ ($\Delta H_f^{\circ}(\text{CO})=-110.5$, $\Delta H_f^{\circ}(\text{CO}_2)=-393.5$ kJ/mol, entropies from Question 2):
$$\Delta H^{\circ}=-566{,}000\ \text{J},\quad \Delta S^{\circ}=-173.1\ \text{J/K},\quad \Delta G^{\circ}_{1173}=-362{,}950\ \text{J},\quad K_{CO}=\exp\!\left(\frac{-\Delta G^{\circ}}{RT}\right)=1.456\times10^{16}.$$
At the shared $P_{O_2}$ from part (a), $P_{CO_2}/P_{CO}=\sqrt{K_{CO}\,P_{O_2}}=6.88\times10^{-6}$, so
$$\frac{P_{CO}}{P_{CO_2}}=\boxed{1.453\times10^{5}}.$$
(d) Ca$+$MgO$=$CaO$+$Mg at 800°C. With $\Delta H_f^{\circ}(\text{CaO})=-635.1$, $\Delta H_f^{\circ}(\text{MgO})=-601.6$ kJ/mol and $S^{\circ}$(Ca,CaO,Mg,MgO)$=41.6,38.1,32.7,27.0$ J K−1mol−1:
$$\Delta H^{\circ}=(-635{,}100)-(-601{,}600)=-33{,}500\ \text{J},\qquad \Delta S^{\circ}=(38.1+32.7)-(41.6+27.0)=+2.2\ \text{J/K},$$
$$\Delta G^{\circ}_{1073}=-33{,}500-(1073)(2.2)=\boxed{-35.9\ \text{kJ/mol}}.$$
The negative $\Delta G^{\circ}$ confirms Ca metal can reduce MgO at 800°C, consistent with the Ca line lying below the Mg line on the attached diagram at every temperature shown.
(e)–(f) Melting and boiling point of Ca. Read from the "m" and "b" markers plotted on the $2\text{Ca}+\text{O}_2=2\text{CaO}$ line of the attached diagram, which match the standard reference values: melting point $\boxed{842\,{}^{\circ}\text{C}}$, boiling point $\boxed{1484\,{}^{\circ}\text{C}}$.