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21-Mat-A2 Materials Transport Phenomena: December 2013

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

  1. Question 1 General Knowledge — True/False/Ambiguous
  2. Question 2 FeO Reduction by Carbon via a Gas-Halo Intermediate
  3. Question 3 Hot-Strip-Mill Transfer-Bar Rundown and Annual Capacity
  4. Question 4 Liquid-Metal Plug Flow Over a Flat Plate — Penetration-Theory Derivation
  5. Question 5 Samurai-Sword Clay Quench — Critical Heat Flux, and Cooling Rates for F+P and Martensite
  6. Question 6 BOF Cold-Scrap Melting Heat Balance
  7. Question 7 Aluminum Wire Feed Velocity for Full Dissolution in Liquid Steel
  8. Question 8 Tundish Inclusion Removal — Stokes Flotation of Alumina and Argon Micro-Bubbles
  9. Question 9 Ladle-Shroud Draining Velocity

Start with Question 1 →

National Exams — December 2013 — Met-A2, Metallurgical Rate Phenomena. Three-hour, closed-book exam using an approved (Casio or Sharp) calculator, one double-sided aid sheet permitted; candidates were told to state any interpretive assumptions. Candidates answer Question 1 plus any four of Questions 2–9 — all nine are solved below for completeness. All questions are of equal value (20 marks each, five questions = 100%).

Reference texts: Geankoplis, C. J., Transport Processes and Separation Process Principles — mass/heat/momentum transfer fundamentals (Fick's/Newton's/Fourier's laws, boundary-layer correlations); Szekely, J. & Themelis, N. J., Rate Phenomena in Process Metallurgy — gas-halo diffusion, ladle/tundish fluid flow, wire injection; Turkdogan, E. T., Fundamentals of Steelmaking — BOF/EAF heat and mass balances; Callister, W. D., Materials Science and Engineering — TTT/CCT diagrams and phase transformations; Incropera, F. P. & DeWitt, D. P., Fundamentals of Heat and Mass Transfer — liquid-metal (low-Pr) convection correlations.