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22-Mec-B4 Integrated Manufacturing Systems · May 2013

Question 4 of 6: Facility Location by Weighted Factor Rating

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

Paper format. National Exams, May 2013 — 07-Mec-B4, Integrated Manufacturing Systems. Three hours; open book; any non-communicating calculator permitted. Six questions are printed and any five constitute a complete paper, each of equal value (20 marks); only the first five appearing in the answer book are marked. Several questions call for an essay answer, where clarity and organisation carry marks. Note 1 of the paper invites the candidate to state any assumption made where a question is open to interpretation — that licence is used twice below and each use is flagged. All six questions are worked here, so the set can serve as a complete study resource.

Reference texts. Chase, Jacobs & Aquilano, Operations and Supply Chain Management (McGraw-Hill) — the source of this paper's forecasting, scheduling, location and quality material; Groover, Automation, Production Systems, and Computer-Integrated Manufacturing (Pearson); Montgomery, Introduction to Statistical Quality Control (Wiley) for the Shewhart chart constants and operating characteristics; Nahmias & Olsen, Production and Operations Analysis (Waveland) for the forecasting derivations; Kalpakjian & Schmid, Manufacturing Engineering and Technology (Pearson) for the process context. Canadian practice for the quality half of the paper is CSA Q / ISO 9001 and the ISO 7870 series on control charts, which adopt the same constants tabulated below.

Question 4: Facility Location by Weighted Factor Rating (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given. Three candidate locations whose quantitative costs are already known to be roughly equal, rated by the site selection committee against five qualitative factors on a 5-point scale, with the factor weights shown.

Factor weights and committee scores (5 = excellent)
FactorWeightLocation ALocation BLocation C
Labor supply0.20544
Labor relations0.30345
Supporting services0.25533
Waste disposal0.15444
Community attitude0.10543
Total weight1.00

Find. The composite weighted score of each location, the recommended site, and how robust that recommendation is to the weights the committee chose.

Weighted factor rating of the three candidate locations012345weighted score4.25A3.75B3.95Cfactor (weight)Labor supply (0.20)Labor relations (0.30)Supporting services (0.25)Waste disposal (0.15)Community attitude (0.10)Bar height is the weighted score; each band is one factor's contribution w × s.The tallest bar wins: A.

Approach. Form the weighted sum of the factor scores for each location, compare, and then test the margin by asking how far the weights would have to move before the ranking changes — because the weights are the softest input in the whole calculation.

  1. Confirm the weights are a valid weighting. $$\sum_k w_k = 0.20 + 0.30 + 0.25 + 0.15 + 0.10 = 1.00$$ so the composite scores will land on the same 1-to-5 scale as the individual ratings and can be compared directly against the verbal anchors of that scale.
  2. Compute the composite score of each location. The composite is $$V_j = \sum_{k} w_k\,s_{jk}$$ with $w_k$ the weight of factor $k$ and $s_{jk}$ the committee's score for location $j$ on that factor. For location A, $$V_A = 0.20(5) + 0.30(3) + 0.25(5) + 0.15(4) + 0.10(5) = 1.00 + 0.90 + 1.25 + 0.60 + 0.50$$ and evaluating this and the two companion sums, $$\boxed{V_A = 4.25, \qquad V_B = 3.75, \qquad V_C = 3.95}$$
  3. Select the site. Location A has the highest composite score and is the recommendation. Reading down the stacked bars in the figure shows where the margin comes from: A wins on labor supply, supporting services and community attitude, and loses only on labor relations, where it scores 3 against C's 5. Since the transportation and processing costs were stated to be roughly equal, this qualitative composite is the deciding criterion and no further cost trade-off is needed.
  4. Test how safe the recommendation is. The margin over the runner-up is $$V_A - V_C = 4.25 - 3.95 = 0.30$$ on a five-point scale, which is 7.5 per cent of the range — a real but not overwhelming lead. The obvious challenge is that labor relations, where A is weakest, already carries the largest weight; suppose the committee decided it should carry more, taking the increment from supporting services, where A is strongest. Shifting a weight $\delta$ from supporting services to labor relations changes the two composites by $$\Delta V_A = (3-5)\delta = -2\delta, \qquad \Delta V_C = (5-3)\delta = +2\delta$$ so the 0.30 gap closes at a rate of $4\delta$ and the two tie at $$\boxed{\delta = \frac{0.30}{4} = 0.075 \quad\Rightarrow\quad w_{\text{labor relations}} = 0.375,\ w_{\text{supporting services}} = 0.175,\ V_A = V_C = 4.10}$$
  5. State the recommendation with its qualification. Location A is selected, but the ranking survives only a 0.075 shift of weight from supporting services to labor relations — a re-weighting the committee could plausibly make. The professional answer therefore recommends A and asks the committee to confirm that labor relations really is worth no more than 0.30, since that single judgment, not the arithmetic, decides the outcome. Locations B and C should not be released until it is confirmed.
Final results — Question 4
QuantityValue
Weighted score, location A4.25
Weighted score, location B3.75
Weighted score, location C3.95
Selected siteLocation A
Margin over runner-up (C)0.30 on a 5-point scale
Weight shift that reverses the ranking0.075 from supporting services to labor relations (tie at 4.10)