22-Mec-B4 Integrated Manufacturing Systems · May 2013
Question 4 of 6: Facility Location by Weighted Factor Rating
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
Paper format. National Exams, May 2013 — 07-Mec-B4,
Integrated Manufacturing Systems. Three hours; open book; any
non-communicating calculator permitted. Six questions are printed and any five
constitute a complete paper, each of equal value (20 marks); only the first five
appearing in the answer book are marked. Several questions call for an essay
answer, where clarity and organisation carry marks. Note 1 of the paper
invites the candidate to state any assumption made where a question is open to
interpretation — that licence is used twice below and each use is flagged.
All six questions are worked here, so the set can serve as a
complete study resource.
Reference texts. Chase, Jacobs & Aquilano,
Operations and Supply Chain Management (McGraw-Hill) — the source
of this paper's forecasting, scheduling, location and quality material;
Groover, Automation, Production Systems, and Computer-Integrated
Manufacturing (Pearson); Montgomery, Introduction to Statistical
Quality Control (Wiley) for the Shewhart chart constants and operating
characteristics; Nahmias & Olsen, Production and Operations Analysis
(Waveland) for the forecasting derivations; Kalpakjian & Schmid,
Manufacturing Engineering and Technology (Pearson) for the process
context. Canadian practice for the quality half of the paper is
CSA Q / ISO 9001 and the ISO 7870 series on control charts,
which adopt the same constants tabulated below.
Question 4: Facility Location by Weighted Factor Rating (20 marks)
Given. Three candidate locations whose quantitative costs are
already known to be roughly equal, rated by the site selection committee against
five qualitative factors on a 5-point scale, with the factor weights shown.
Factor weights and committee scores (5 = excellent)
Factor
Weight
Location A
Location B
Location C
Labor supply
0.20
5
4
4
Labor relations
0.30
3
4
5
Supporting services
0.25
5
3
3
Waste disposal
0.15
4
4
4
Community attitude
0.10
5
4
3
Total weight
1.00
Find. The composite weighted score of each location, the
recommended site, and how robust that recommendation is to the weights the
committee chose.
Approach. Form the weighted sum of the factor scores for
each location, compare, and then test the margin by asking how far the weights
would have to move before the ranking changes — because the weights are
the softest input in the whole calculation.
Confirm the weights are a valid weighting.
$$\sum_k w_k = 0.20 + 0.30 + 0.25 + 0.15 + 0.10 = 1.00$$
so the composite scores will land on the same 1-to-5 scale as the individual
ratings and can be compared directly against the verbal anchors of that
scale.
Compute the composite score of each location. The composite
is
$$V_j = \sum_{k} w_k\,s_{jk}$$
with $w_k$ the weight of factor $k$ and $s_{jk}$ the committee's score for
location $j$ on that factor. For location A,
$$V_A = 0.20(5) + 0.30(3) + 0.25(5) + 0.15(4) + 0.10(5) = 1.00 + 0.90 + 1.25 + 0.60 + 0.50$$
and evaluating this and the two companion sums,
$$\boxed{V_A = 4.25, \qquad V_B = 3.75, \qquad V_C = 3.95}$$
Select the site. Location A has the highest composite
score and is the recommendation. Reading down the stacked bars in the figure
shows where the margin comes from: A wins on labor supply, supporting services
and community attitude, and loses only on labor relations, where it scores 3
against C's 5. Since the transportation and processing costs were stated to be
roughly equal, this qualitative composite is the deciding criterion and no
further cost trade-off is needed.
Test how safe the recommendation is. The margin over the
runner-up is
$$V_A - V_C = 4.25 - 3.95 = 0.30$$
on a five-point scale, which is 7.5 per cent of the range — a real but not
overwhelming lead. The obvious challenge is that labor relations, where A is
weakest, already carries the largest weight; suppose the committee decided it
should carry more, taking the increment from supporting services, where A is
strongest. Shifting a weight $\delta$ from supporting services to labor
relations changes the two composites by
$$\Delta V_A = (3-5)\delta = -2\delta, \qquad \Delta V_C = (5-3)\delta = +2\delta$$
so the 0.30 gap closes at a rate of $4\delta$ and the two tie at
$$\boxed{\delta = \frac{0.30}{4} = 0.075 \quad\Rightarrow\quad
w_{\text{labor relations}} = 0.375,\ w_{\text{supporting services}} = 0.175,\ V_A = V_C = 4.10}$$
State the recommendation with its qualification.
Location A is selected, but the ranking survives only a 0.075 shift of
weight from supporting services to labor relations — a re-weighting the
committee could plausibly make. The professional answer therefore recommends A
and asks the committee to confirm that labor relations really is worth no more
than 0.30, since that single judgment, not the arithmetic, decides the outcome.
Locations B and C should not be released until it is confirmed.
Final results — Question 4
Quantity
Value
Weighted score, location A
4.25
Weighted score, location B
3.75
Weighted score, location C
3.95
Selected site
Location A
Margin over runner-up (C)
0.30 on a 5-point scale
Weight shift that reverses the ranking
0.075 from supporting services to labor relations (tie at 4.10)