23-Mechatronics-A5 Mechanical Design · December 2019
Question 5 of 10
Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)
Notes on this paper
16-Mex-A5 — Kinematics and Dynamics of Machines · National Exams, December 2019 · 3 hours, open book · Part A: Q1 compulsory, choose 3 of Q2–Q6; Part B: choose 1 of Q7/Q8. Every question is solved below for study purposes.
Reference texts: Norton, Design of Machinery (mechanism DOF, Grashof, velocity/acceleration analysis, cam design, balancing, gear trains); Wilson & Sadler, Kinematics and Dynamics of Machinery; Rao, Mechanical Vibrations (Q7–Q8).
Check: Several figures on this paper are hand-drawn, to-scale sketches with no printed dimensions (Q1a/b, Q2, Q3, Q6). Pin locations and link lengths were digitised directly from the printed figure and are reported. Absolute lengths for Q3 assume the stated "Scale 1:10" maps drawn millimetres to real millimetres (a labelling convention, not printed on the page); ratios and angular results (ω, α, Grashof class) do not depend on this assumption. The 8-gear train topology in Q6 (which planet meshes which sun/ring) is likewise read from the cross-section drawing; the specific combination adopted is the only one of the readings tried that gives a physically consistent (non locked) gear train.
Given. Crank $A_0A$ (link 2) is pinned to ground at $A_0$ and rotates at $\omega_2=150\,\text{rad/s}$ (ccw, constant — $\alpha_2=0$). Pin $A$ carries the coupler/slider block (link 3), which straddles rocker link 4 (pinned to ground at $B_0$) and slides along it. Point $B$ is rigidly fixed to link 3, offset horizontally from $A$. Digitised at "Scale 1:10": $A_0{=}(241,331)$, $A{=}(350,249)$, $B_0{=}(390,371)$, $B{=}(417,244)$ (source units, $y$ measured downward); converting 1 PDF point at this scale to real length ($1\,\text{pt}=0.353\,\text{mm}$ drawn $\times\,10=3.528\,\text{mm}$ real) gives $A_0A=481\,\text{mm}$, current $B_0A=453\,\text{mm}$, $AB=237\,\text{mm}$.
Find. $\omega_4$, the sliding velocity of link 3 relative to link 4, $\vec V_B$, $\vec a^c_{A3/A4}$, and $\vec a^s_{A3/A4}$.
Fig. 3 — inverted crank-slider (left) and its velocity polygon (right): $\vec V_{A}$ (crank tip) $=\vec V_{A4}$ (coincident point on link 4, pure rotation about $B_0$) $+\ \vec V_{\text{slip}}$ (relative sliding, directed along link 4's current axis $B_0A$).
Approach. Because $A$ is a real pin (shared by link 2 and the sliding block link 3) that also rides in the slot of link 4, resolve $\vec V_A$ into a coincident-point-on-link-4 term plus a slip term along $B_0A$; link 3 does not rotate relative to link 4 (it only slides), so $\omega_3=\omega_4$ and $\vec V_B$ follows by the rigid-body relation from $A$. Differentiate the same loop for accelerations, picking out the Coriolis and slip terms.
Set up the pin-in-slot velocity equation at $A$. With $\vec r_{B_0A}=A-B_0=(-40,122)$ mm ($|\vec r_{B_0A}|=452.9$ mm) and $\hat s=\vec r_{B_0A}/|\vec r_{B_0A}|=(-0.312,0.950)$ (the current slot axis):
$$\vec V_A = \omega_4\,\vec k\times\vec r_{B_0A} \;+\; V_{s}\,\hat s$$
two scalar equations in the two unknowns $\omega_4,V_s$.
Solve for $\omega_4$ and the slip speed.
$$\boxed{\omega_4 = 51.36\ \text{rad/s (ccw)}}\qquad\qquad \boxed{V_{s}\,(A3/A4,\ \text{along link 4}) = 68.33\ \text{m/s}}$$
Velocity of $B$ (rigid with link 3, $\omega_3=\omega_4$). $\vec r_{AB}=B-A=(-8,\,18)$ mm (nearly horizontal, matching the drawing):
$$\vec V_B = \vec V_A + \omega_4\,\vec k\times\vec r_{AB} = (-44.30,\,69.82)\ \text{m/s},\qquad \boxed{|\vec V_B| = 82.69\ \text{m/s}}$$
Coriolis term (link 4 rotates at $\omega_4$ while link 3 slips at $V_s$ along the slot):
$$\vec a^c_{A3/A4} = 2\,\omega_4\,\vec k\times (V_s\hat s) = (-6669.1,\,-2186.6)\ \text{m/s}^2,\qquad \boxed{|\vec a^c_{A3/A4}| = 7018.4\ \text{m/s}^2}$$
Close the acceleration loop for $\alpha_4$ and the relative slip acceleration.
$$\vec a_A = \big(-\omega_4^2\vec r_{B_0A}+\alpha_4\vec k\times\vec r_{B_0A}\big) + \vec a^c_{A3/A4} + a^s\,\hat s$$
two scalar equations, two unknowns ($\alpha_4, a^s$):
$$\alpha_4 = 7132.8\ \text{rad/s}^2\ (\text{ccw}),\qquad \boxed{a^s_{A3/A4} = -2294.6\ \text{m/s}^2\ (\text{i.e. } 2294.6\ \text{m/s}^2 \text{ directed } B_0\to A)}$$
Check: absolute (m/s, m/s²) magnitudes depend on the assumed "drawn mm × 10 = real mm" reading of "Scale 1:10" (no printed dimension confirms the unit); $\omega_4$ and $\alpha_4$ are scale-invariant (pure geometric ratios against the given $\omega_2$) and are not affected by this assumption. $\omega_2=150\,\text{rad/s}$ is unusually fast for a real machine, so the resulting linear speeds/accelerations are large by design of the exam problem, not a modelling error.