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24-Pet-A5 Petroleum Production Operations · December 2019

Question 3 of 5: Continuous Gas-Lift Design — Point of Injection and Injection Gas Rate

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

National Exams December 2019 — 17-Pet-A5 Petroleum Production Operations (3 hrs, open book). Reference texts: Golan & Whitson, Well Performance, 2nd ed.; Ahmed, Reservoir Engineering Handbook, 5th ed.; Brown, The Technology of Artificial Lift Methods, Vol. 2a–4.

The source NOTES state that the first four questions as answered constitute a complete paper; every question (1–5) is fully solved below.

Question 3: Continuous Gas-Lift Design — Point of Injection and Injection Gas Rate (25 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

Given. A well loaded to the desired oil rate with a straight-line IPR, full well/completion data, and the surface casing operating pressure (no proprietary gradient-curve chart is legible on the source page — solved instead from a static gas-column formula and a homogeneous no-slip mixture model, per the method below).

Well depth8000 ft
Productivity index, $J$1 bbl/day/psi
Average reservoir pressure, $\bar P_R$3000 psi
Desired oil rate, $q_o$1000 STB/day
Oil gravity / gas gravity$35^\circ$API / 0.65
Formation GLR100 SCF/STB
Surface / bottomhole temperature$100^\circ$F / $200^\circ$F
Wellhead pressure, $P_{wh}$100 psi
Tubing ID2.441 in.
Differential pressure across operating valve100 psi
Surface gas operating injection pressure, $P_{so}$1200 psi

Find. (a) The depth of the point of gas injection; (b) the required injection gas rate.

Check: no PVT table or gradient-curve chart is provided for this well (pages 7–10 of the paper are blank grid/redacted pages meant for the exam's own proprietary gradient charts), so the injected/produced gas is modelled as fully "free" gas in a homogeneous, no-slip mixture (constant $Z=0.85$, $B_o\approx1$) — the standard simplification for gas-lift design questions when no PVT/chart data is supplied.

Approach. (1) Get $P_{wf}$ from the straight-line IPR. (2) March the tubing pressure with the formation GLR only, from $P_{wf}$ at 8000 ft up toward surface — this is the well's natural (un-lifted) flowing traverse. (3) Compute the casing gas-column pressure (static gas gradient) from the surface operating pressure. (4) The point of gas injection is where the casing pressure, less the valve differential, first drops to meet the natural tubing traverse (marching up from bottom). (5) Above that point, march the tubing pressure again with the total GLR (formation + injected), and bisect the injected GLR so that the traverse arrives at the given $P_{wh}$ at the surface.

  1. Flowing bottomhole pressure. $P_{wf}=\bar P_R-q_o/J=3000-1000/1$. $\boxed{P_{wf}=2000\ \text{psi}}$.
  2. Natural tubing traverse (formation GLR = 100 SCF/STB). Marching the homogeneous no-slip mixture gradient $dP/dD=\rho_m(P,T)/144$ upward from $(D,P)=(8000\ \text{ft},\,2000\ \text{psi})$, using the linear temperature profile $T(D)=100+0.0125D\ ^\circ$F, the traverse reaches only $\approx21$ psi at the surface — far below $P_{wh}=100$ psi, confirming the well cannot flow naturally on formation gas alone and needs lift assistance.
  3. Casing gas-column pressure. $P_{cas}(D)=P_{so}\exp\!\left[\dfrac{0.01875\,\gamma_g D}{\bar T_R(D)\,Z}\right]$ (absolute pressures internally, $Z=0.85$, $\bar T_R(D)$ the average absolute temperature from surface to $D$), starting from $P_{so}=1200$ psi. This rises only gently with depth (gas is light), from 1200 psi at surface to $\approx1351$ psi at 8000 ft.
  4. Locate the point of injection. The valve opens where $P_{cas}(D)-\Delta P_{valve}$ first equals the natural tubing traverse, searching from bottom to top. The two curves cross at $\boxed{D_{inj}\approx5753\ \text{ft}}$, where both sides equal $\approx1280$ psi.
  5. Required total GLR above the injection point. Above $D_{inj}$, re-march the mixture traverse from $(5753\ \text{ft},\,1280\ \text{psi})$ up to the surface, now solving (by bisection) for the total GLR that lands exactly on $P_{wh}=100$ psi. This gives $\boxed{GLR_{total}=164.5\ \text{SCF/STB}}$ — more gas than the formation alone supplies, which is exactly what continuous gas lift adds.
  6. Injected GLR and gas rate. $GLR_{inj}=GLR_{total}-GLR_{formation}=164.5-100=64.5$ SCF/STB. $q_{gas,inj}=GLR_{inj}\times q_o=64.5\times1000$. $\boxed{q_{gas,inj}\approx64{,}500\ \text{SCF/day}\ (0.064\ \text{MMSCF/day})}$.
05501,1001,6502,20002,0004,0006,0008,000point of injection D=5753 ftPressure (psig)Depth below surface, D (ft, inverted)Q3 -- Continuous gas-lift design: casing vs tubing traverseTubing, formation GLR (below inj.)Tubing, total GLR=164.5 (above inj.)Casing Pso=1200, minus valve dP
Fig. 3 — Casing operating-pressure traverse (green, less the 100-psi valve differential) crossing the well's natural formation-GLR tubing traverse (red) at the point of injection, $D_{inj}\approx5753$ ft; above that point the lifted tubing traverse (blue, total GLR = 164.5 SCF/STB) carries the flow to the required $P_{wh}=100$ psi.
QuantityValue
Flowing bottomhole pressure, $P_{wf}$2000 psi
(a) Depth of gas injection, $D_{inj}$≈5753 ft
Pressure at point of injection≈1280 psi
Total GLR required above injection point164.5 SCF/STB
(b) Required gas injection rate≈64,500 SCF/day