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23-Chem-A5 Chemical Plant Design and Economics · December 2014

Question 4 of 6: Interest and Investment Costs

Nivaar worked solution (AI-drafted; not reviewed by a licensed engineer)

Notes on this paper

National Exams — December 2014 — 04-Chem-A5 Chemical Plant Design and Economics. Three-hour, closed-book exam; any non-communicating calculator permitted. Six equally weighted (20-mark) questions are posed and the candidate answers any five; only the first five are marked. All six are answered below for completeness. Question 1 is a conceptual process-design question answered with a flow sheet and organised prose; questions 2, 3 and 4 mix a short essay with numerical work (turnover-ratio pricing, sinking-fund depreciation, and simple/compound loan interest); question 5 combines profitability and risk discussion with a return-and-payout calculation; question 6 is a safety, optimization and environmental essay.

Reference texts: M.S. Peters, K.D. Timmerhaus & R.E. West, Plant Design and Economics for Chemical Engineers (5th ed., McGraw-Hill) — the exam's named primary text (cost estimation Ch. 6, interest and investment Ch. 7, depreciation Ch. 9, profitability and payout Ch. 10, optimum design Ch. 11, plant safety and loss prevention); R. Turton et al., Analysis, Synthesis, and Design of Chemical Processes (4th ed., Prentice Hall) — flowsheet synthesis and process development; T.M. Duncan & J.A. Reimer, Chemical Engineering Design and Analysis (Cambridge, 1998) — the source of the boiling-point data used in Question 1; supporting Canadian tax practice from the Canada Revenue Agency Capital Cost Allowance classes and the half-year rule, and environmental practice from the Canadian Environmental Protection Act (CEPA) and provincial air-quality regulation.

Question 4: Interest and Investment Costs (20 marks)

Question text not reproduced: the examination questions are © Engineers and Geoscientists BC. Open the official past paper (linked at the top of this page) to read the question, then follow the worked solution below.

(a) Simple versus compound interest

Simple interest is charged only on the original principal for the whole term: the interest each period is $P\,i$ and never itself earns interest, so the debt grows linearly, $F=P(1+iN)$. Compound interest is charged on the running balance — principal plus all interest accrued so far — so interest earns interest and the debt grows geometrically, $F=P(1+i)^N$. Over a single period the two are identical; the gap widens with time and with the interest rate, and it is always in the lender's favour. Because it reflects the real time-value of money, compound interest is the basis of all engineering-economy calculations.

(b) Amount owed after 15 years (simple then compound)

Given. Principal $P=\$10{,}000$; first phase $i_1=4\%$ simple for $N_1=5$ years; second phase $i_2=6\%$ effective compound for $N_2=10$ more years; no payments made at any time.

Find. The total amount owed at the end of 15 years.

Approach. Grow the debt in two stages: apply simple interest over the first 5 years to get the balance carried forward, then compound that balance at 6 % for the remaining 10 years.

  1. Phase 1 — 5 years of simple interest. Simple interest accrues on the original principal only: $$F_5 = P\,(1 + i_1 N_1) = \$10{,}000\,[\,1 + (0.04)(5)\,] = \$10{,}000(1.20) = \boxed{\$12{,}000}$$ This $\$12{,}000$ is the unpaid balance carried into the extension.
  2. Phase 2 — 10 years of compound interest. The carried balance now compounds annually at 6 %: $$F_{15} = F_5\,(1 + i_2)^{N_2} = \$12{,}000\,(1.06)^{10} = \$12{,}000(1.79085) = \boxed{\$21{,}490}$$ The total owed at the end of 15 years is therefore about $\$21{,}490$.
QuantityValue
Balance after 5 yr (simple 4 %)$\$12{,}000$
Compounding factor $(1.06)^{10}$$1.7909$
Total owed after 15 yr$\$21{,}490$
Check: the two phases must be applied in sequence — the compound growth acts on the accumulated $\$12{,}000$, not on the original $\$10{,}000$. Compounding the original principal instead would give $\$10{,}000(1.06)^{10}=\$17{,}908$ and understate the debt by nearly $\$3600$.